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A7 MIG Gun 500-g

© Kemppi Oy 2016

1616

OPERA

TING M

ANU

AL

CONTENTS

1.  The A7 MIG Gun 500-g

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2. Preface

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3. Identification

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4.  CE marking

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5. Safety

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5.1  Designated use

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5.2  Responsibilities of the user

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5.3  Personal protective equipment

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5.4  Signs used in the documentation

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5.5  Warning and notice signs

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5.6  Emergency instructions

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5.7  Operation safety

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5.8  Product safety

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6.  Technical data

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6.1  General data

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6.2  Product-specific data

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6.3 Abbreviations

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6.4  The type plate

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7.  Delivery scope

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8. Transport

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9. Storage

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10.  Functional description

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10.1  The neck

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10.2  The connection module 

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10.3  The mount

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10.4  The hose assembly

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11.  Installing the robot gun

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11.1  Assembling the A7 MIG Gun 500-g neck

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11.2  Connecting the hose assembly to the gun

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11.3  Mounting the wire feeder side connection

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11.4  Connecting the control line

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11.5  Setting the shielding gas quantity

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11.6  Introducing the wire

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12. Operation

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12.1  The welding process

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12.2  Completing the welding process

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12.3  Maintenance and cleaning

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12.3.1 Cleaning the wire guide .........................................................................

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12.3.2 Shortening the wire liner .......................................................................

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12.3.3 Cleaning the gun neck ...........................................................................

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13. Troubleshooting

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14. Unmounting

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14.1 Disposal

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14.2 Materials

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14.3 Consumables

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14.4 Packaging

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15.  Product codes for ordering

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Summary of Contents for A7 MIG Gun 500-g

Page 1: ...500 g 1920330 1616 A7 MIG gun EN OPERATING MANUAL...

Page 2: ...al description 9 10 1 The neck 9 10 2 The connection module 9 10 3 The mount 9 10 4 The hose assembly 9 11 Installing the robot gun 10 11 1 Assembling the A7 MIG Gun 500 g neck 10 11 2 Connecting the...

Page 3: ...can be found in the chapter Technical data and at the end of this manual Please read the manual carefully before using the equipment for the first time For your own safety and that of your work envir...

Page 4: ...e user Keep the operating instructions within easy reach in the location of the device for reference and include the operating instructions when handing over the product Installation operation and mai...

Page 5: ...ing the machine The welding arc and spatter The welding arc harms unprotected eyes Be careful also with reflecting flashes from the arc The welding arc and spatter burn unprotected skin Wear safety gl...

Page 6: ...led bridged or otherwise bypassed During welding work outdoors use suitable protection against the weather conditions Check the electrical device for any damage and for proper functioning in accordanc...

Page 7: ...id out in EN 60974 7 Type Type of cooling Load ED Wire Gas flow Weight CO2 M21 A7 MIG G A A mm l min 500 g gas 500 40 100 0 8 1 6 10 30 900 For pulse arc operation the load figures are reduced by up t...

Page 8: ...re a setting device It must be ordered separately and depends on the configuration The contact information for consulting and ordering can be found on the Internet at www kemppi com 8 TRANSPORT The co...

Page 9: ...n system A7 MIG Gun 500 g all the way to the contact tip The contact tip transmits the welding current to the welding wire producing an arc between the welding wire and work piece The light arc and th...

Page 10: ...escribes how to assemble the A7 MIG Gun 500 g neck Figure 5 A7 MIG Gun 500 g neck assembly 2 3 4 7 8 6 5 1 1 Gas nozzle 2 Contact tip 3 Tip adapter 4 Gun neck 5 Neck liner connection module 6 Allen ke...

Page 11: ...gun 9 Lay the hose assembly 7 straight and attach it to the connection module 1 on the gun neck side 10 Slide the ready to use wire guide from the central plug 5 up to the stop in the changeable body...

Page 12: ...ntity The type and quantity of the shielding gas depend on the welding task and the gas nozzle geometry To prevent the shielding gas supply from becoming clogged by impurities the cylinder valve must...

Page 13: ...e work pieces to cool down after welding Before performing welding work fasten the ground clamp properly to the work piece or the welding table Dazzling of the eyes The arc produced by welding may dam...

Page 14: ...ues and assume single shift operation Maintenance and cleaning work may only be carried out by qualified and trained specialists Always wear your personal protective clothing when performing maintenan...

Page 15: ...5 Cut off the protruding wire liner 6 The liner must be even with the support sleeve 1 6 Screw the collet chuck 4 onto the spiral liner 6 as far as it will go The position of the wire guide can be che...

Page 16: ...air Wire burned solid in the contact tip Wrong parameters set Check or correct the setting s Contact tip worn out Replace Irregular wire feed Guide spiral liner PA liner clogged Clean in both directio...

Page 17: ...body mount robot mount and gun neck 14 1 Disposal Fordisposal thelocallyapplicableregulations laws provisions standards andguidelines must be observed For the welding torch system to be properly disp...

Page 18: ...ntact tip holder CONTACT TIP ADAPTER M8 G500 copper SP600629 Contact tip Life Wire Hole 0 8 0 9 W007919 0 9 1 05 W007920 1 0 1 15 W006826 1 2 1 6 W006518 1 4 1 8 W007921 Gas nozzle Gas nozzle bottle f...

Page 19: ...And you know...

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