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To get the best from your Kemlan heater it is essential that you use good firewood, and use it correctly  May people do not understand the principle of 

using a wood burning appliance and we suggest that it will be worth your while to study the following extract from a well known American publication.

PRINCIPLES OF COMBUSTION: HOW WOOD BURNS

Technically, wood does not burn.  What burns is the volatiles and charcoal that are created.  That is why wood will not catch on fire immediately when 

you put a match to it; it has to first undergo the chemical changes that create the volatiles, and a match does not create enough heat to activate the 

process.  As kindling and paper evaporate the moisture in the wood, the wood absorbs heat.  At a certain point, gases are given off and when these 

volatiles reach 480 degrees F, or the “Flash point”, as it is called, they will burst into flame if sufficient oxygen is present.  The volatiles give off more heat 

than does charcoal, which is why a fire with flames (which burn the volatiles) produces more heat than one that is all charcoal.

Since the volatiles are gases and since heat rises, taking the gases with it, it is very easy to create a situation in which most of the volatiles go up the 

chimney almost as soon as they are produced.  This is what happens with a roaring fire and, to a lesser extent, with an open fire.  One of the reasons 

(but only one) that a freestanding wood stove produces more heat than an open fire is that the volatiles are contained within the firebox and are not so 

quickly dissipated up the chimney.  A stove that is baffled is merely one that has interior construction design to keep the volatiles in the firebox longer; 

the longer they are in the firebox, the more completely they burn.  The more completely they burn, the more heat is produced.  It’s that simple.

Since the flames burn the volatiles and produce heat, the ideal situation is the longest possible flame path.  As soon as wood burners understand this, 

they tried to devise ways of making the flame path longer than in an ordinary open fire.  Even though the role of oxygen in combustion was not under-

stood in Ben Franklin’s time, Franklin did realise the importance of more completely burned volatiles.  His solution was to try to invent a downdraft stove 

– one that sent the volatiles back down through the fire – but he never succeeded in getting it to work.  A downdraft goes against the nature of volatiles, 

which is to rise.  In more recent times, there have been some successful downdraft – or partial downdraft – stoves created and some of the fireplace 

stoves and units utilise this principle.  Ideally, it would be best if the volatiles could be redirected down through the fire several times, until they were al-

most totally consumed.  This would not only make the maximum use of the heat potential of the wood; it would reduce creosote build-up to almost zero.  

Perhaps someday an ingenious inventor will design a unit that does this; so far no has been able to.

MOISTURE AND COMBUSTION

As we have seen, dry wood ignites faster and burns better – with higher heat production – than wet or green wood.  The difference between the amount 

of heat produced by dry wood and green wood is so great that a dry softwood of good grade will produce more heat than green hardwood.  Green white 

ash, for instance, is not as good a fuel as dry tamarack.

The reason for the superiority of dry wood is easy to understand.  Heat cannot be produced until moisture has been driven off.  Since even so-called 

seasoned dry wood contains approximately 20 percent moisture, it takes time for any fire to begin producing useable heat.  Wet wood, which can have 

a moisture content of over 100 percent (due to the way moisture is measured), will take that much longer to produce heat.  Meanwhile, the fire will 

produce smoke and creosote and very little heat.  This was brought sharply to my attention when I installed my first wood heater.  To my surprise and 

delight, I found it comfortably heated eight rooms, where I had expected to heat only two or three.  After some time, when I had someone helping me run 

the fire, I suddenly noticed that the house was chilly.  We added more wood and adjusted the draft controls, but nothing we did seemed to help.  It finally 

occurred to me to check the woodpile.  My friend had been getting green wood from a stack that was drying, instead of from the dry-wood stack.  The 

difference the green wood made was so dramatic I will never forget it.

HOW TO TEST WOOD FOR DRYNESS

There are two easy ways for even a novice to spot dry wood.  Dry wood tends to “check”.  Look at the log ends and you will see cracks radiating from 

the centre of the log.  If the logs have been split, the cracks will be harder to find because wood tends to split along the cracks.

Another test for dry wood is the sound it makes when two logs are banged against each other.  Green wood will make sort of a dull thud; dry wood 

makes a nice crisp, sharp sound.  Once you have heard the two, you will remember the difference.

FROM THE ABOVE EXTRACT SEVERAL FACTS BECOME APPARENT:

1. 

It is vital that your firewood be dry and seasoned.

2. 

A good hot fire of kindling and smaller pieces of fuel must be established before adding larger logs.

3. 

The larger logs should be well alight before slowing down the combustion by adjusting the air intake.

4.  A hot bed of coals needs to be maintained to ensure continued combustion in the firebox.

5. 

When new timber is added to the firebox the air control should be opened until the fuel is well alight before damping it down again.  This will take 

from 10 to 20 minutes.

6. 

When setting the controls for overnight burn you will need to experiment with the settings to suit your particular type of fuel.  Very dense hardwood 

requires more air to combust and over damping will result in charring and smoking causing the glass in the door to become dirty.  The same will 

apply with fuel which is not fully seasoned or is not dry enough.  Kemlan have followed a policy since 1969 of checking on all complaints about 

poor performance of their heaters and apart from a few instances of incorrect installation (mostly insufficient flue length) all problems have been 

directly related to incorrect operation and/or poor fuel.  We know you will experience many years of satisfaction from your heater if you follow the 

above advice.

OPERATING HINTS

Summary of Contents for XL

Page 1: ...TIONS WITH THE UNIT ON COMPLETION 1x900mm LENGTH HEATSHIELD OR DECROSHIELD MUST BE FITTED TO THE FLUE TO ACHIEVE CLEARANCES TO HEAT SENSITIVE MATERIALS 10 YEAR FIREBOX WARRANTY The firebox is covered by a 10 year warranty Other parts are covered by one year limited warranty Head Office Telephone Facsimile Website Business hours Email 13 French Avenue Brendale Queensland 4500 07 3263 8448 07 3263 6...

Page 2: ... When in use some parts may become hot A suitable fireguard is recommended where the very young elderly or infirm are concerned CONSTRUCTION 6 8mm heavy duty steel firebox fully welded 25mm thick firebrick lined floor 19mm ceramic lined sides and baffle PERFORMANCE Heating capacity 220 320m2 23 33 squares Peak heat output 21 6kW Average output 2 0g kg Average efficiency 61 Glass viewing area 602mm...

Page 3: ...l flues should be trimmed level Pop rivet or screw brackets to the outside of the outer casing A FLAT CEILING A Outer casing may be painted without priming Run a bead of silicon down seam of outer casing to ensure against leaks All casing flue pipes must be connected via pop rivets supplied by installer Stainless steel flue pipe All flue pipes must be connected via pop rivets supplied by installer...

Page 4: ...cket supplied 1000mm minimum distance above roof line Outer casing may be painted without priming Run a bead of silicon down seam of outer casing to ensure against leaks All casing flue pipes must be connected via pop rivets supplied by installer Stainless steel flue pipe All flue pipes must be connected via pop rivets supplied by installer 10 8 6 Roof flashing supplied by contractor NOTE When dec...

Page 5: ...LOW MEDIUM LOW 3000 3000 3000 3000 or less 3000 or less 1000 min if clear within 3000 of top of flue Increase from 1000 min until clear within 3000 of top of flue More than 3000 More than 3000 600 min 600 min Any nearby structure Increase as necessary until nothing within 3000 of flue top INSTALLATION INSTRUCTIONS MINIMUM HEIGHT OF FLUE SYSTEM EXIT INSTALLATION TO COMPLY WITH AS NZS 2918 ...

Page 6: ...6 CERTIFICATE GOES HERE ...

Page 7: ...Don t touch the surface It will be soft and gummy during this paint curing phase Once cured it will not be soft again CURE WITH 3 FIRES Most stoves cure with 3 burns The first two 2 should be 250 F for 20 minutes or about half a normal fire Let the stove cool down between burns The last fire should be 500 F to 700 F for at least 45 minutes The point being cure slowly without a hot fire Stoves with...

Page 8: ...en it may be returned to its desired setting 6 To set the fire for overnight burn two thirds fill the firebox with hardwood and fully open the air inlet Once the fire is burning well the air inlet control should be shut down approximately three quarters of its travel Setting the air inlet control may be varied to suit your particular requirements and the quality and size of your firewood Remember ...

Page 9: ...higher heat production than wet or green wood The difference between the amount of heat produced by dry wood and green wood is so great that a dry softwood of good grade will produce more heat than green hardwood Green white ash for instance is not as good a fuel as dry tamarack The reason for the superiority of dry wood is easy to understand Heat cannot be produced until moisture has been driven ...

Page 10: ...e heater or re installation of replacement heater 5 CLAIMS 5 1 i Kemlan will provide a full replacement of the heater in the first five years after installation ii Replacement in the subsequent five years i e sixth to tenth year after installation will be on the following basis Owner will pay twenty percent of purchase price if the claim is made in the sixth year and a further ten percent per year...

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