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10

Gas Installation

1    Check unit is suitable for intended gas supply.
2

Note   position   on   gas  appliance   on   drawing

specification on right hand side of appliance.

3

A gas cock has to be fitted prior to gas burner  to allow

unit to be removed for servicing.

4

If  material  has been  installed  around  firebox  and 

access panel below is not  accessible the top  plate 
can be removed  to  gain access by removing four 
screws and lifting out top plate.

5

Connection  is half inch  BSP fitting. Cut and deburr

both ends of  pipe. Fit  end to gas supply point  and 
turn  on for approximately 5 seconds to  clear dirt and 
grit out of pipe. Connect into gas valve.

6

Turn on the gas and check all connections for leaks 

using approved method for testing. Fix any leaks.

Adjusting Pressure, Pilot and 
Low Fire 

1

All settings are set to operate  at nominal pressure 

(see  data plate). Test  points  to  measure  inlet 
and outlet pressure  are located on gas valve. 
Unscrew brass  screw  on  test  point  pressure 
nipples  and attach manometer and read pressures
with unit running. Adjust pressure to data plate 
requirements.

2   Check low fire if adjusted correctly.
3

Note:  Failure  to  set  pressures  correctly  will  void 

warranty on the unit.

Lighting Instructions

Natural Draft Electronic Ignition Fireplaces are provided

with 240 volt electronic ignition systems.

An on/off wall switch is supplied and fitted with unit. The 
fireplace is switched on from wall switch. Power is then
sent  to  valve to  light pilot and main burner  will then 
ignite from pilot.
Burner is turned  off by turning off wall switch. System 
does not have a high low burner switch.

Laying the fire 

Coal & Pebble

•   Evenly spread a bag of Vermiculite into the burner 
tray. Tray should be completely filled to  the top  with 
Vermiculite to a depth of approximately 45mm.
•   Unpack  the   coals/pebbles  contained  in  a  clear 
plastic bag and  lay a  row  of  coals/pebbles  on  the 
vermiculite along the back of the burner  tray leaving 
approximately 12-15mm between them.
•   Leave spaces at the edges to allow free flow of gas.
•   Place a further row of coals/pebbles directly in front 
of the first row but staggered so that the second row of 
coals are  behind the  gaps of the  first row  leaving 
approximately 12-15mm between  the  rows  of each 
coal/pebble.
• Lay further rows of staggered coals/pebbles 
depending on the size of the burner.
•   Once  the bottom  layer is completed, build up 2-3 
tiers  of  coals  in a  honeycomb  pattern  to  form  an 
elongated pyramid.
•   Lay the coals/pebbles so that some irregularity to the 
pile through which the flames may lick, is created.
•   Your aim is to build “windows” into the fire through 
which the  radiant  effect may show  but  at  the  same 
time, not  leaving such large gaps between  the  coals/ 
pebbles that excessive air may enter and “damp down” 
the red glow.
•   After the  fire has been alight for 15 minutes, you 
may wish to add the odd coal/pebble or even relay the 
fire  completely. Allow to  cool  before  touching  the 
coals/pebbles.
•   Experience  will enable  you  to  obtain  a  pleasing 
appearance with suitable heat output, but please bear in 
mind that  it is important  to  maintain the  general 
pattern described above and indicated in illustrations.

SEE NEXT PAGE FOR COAL & PEBBLE DIAGRAMS

Installation Instructions Kemlan Power Flue Horizon Gas Fireplaces

Summary of Contents for Power Flue Horizon Gas Fireplaces

Page 1: ... FIREPLACES Installation Instructions Power Flue Horizon Gas Fireplaces ...

Page 2: ... SEE NEXT PAGE FOR LOCATION EQUIREMENTS Model Type 2 Power Flue Decorative Gas Fireplace DATA PLATE Refer to data plate for information in respect to gas pressure consumption and gas type Natural or LPG Data Plate is located under the gas burner and is accessed by lifting front access panel or removing base plate 700 Low Line 700 Mk2 Pebble 700 Mk2 Coal 700 Ironbark Log Mk4 850 Low Line 800 Mk2 Pe...

Page 3: ...Appliances over 150 MJ h input From a mechanical air inlet including a spa blower MIN CLEARANCE mm 300 500 300 500 1000 500 150 g 500 500 h j 50 150 150 k n Vertically below an openable window non mechanical air inlet or any other opening into a building with the exception of sub floor ventilation See table below NOTES I All distances are measured vertically or horizontally along the wall to a poi...

Page 4: ...lue draws well with smoke pellet Kemlan recommends that all gas fires be serviced every year All gas units must be fitted by a licensed gas fitter It is the responsibility of the gas fitter to follow the regulations set out in the Gas Code that dictate the procedures to follow when installing a gas appliance particularly regarding gas pipe sizing and checking of pressures Installation 1 The N D E ...

Page 5: ...05 770 1095 1210 225 10 15 1100 LOW LINE 1100 275 405 770 1345 1210 225 10 15 1500 LOW LINE 1500 290 435 900 1746 1210 250 10 15 2000 LOW LINE 2000 290 435 900 2246 1210 250 10 15 LIP FRAME DETAIL TYP SINGLE SIDED A A1 B B1 C D D1 E F G CANTLEVER 700 1190 1266 440 478 455 228 1010 177 405 336 CANTLEVER 1100 1420 1500 440 478 455 228 1010 177 405 336 CANTLEVER 1500 1850 1935 440 478 455 254 1010 17...

Page 6: ... TRANSFER BOX SILENCER 8 x 900 REDUCER 7 6 8 6 9 6 10 6 12 6 14 6 GAS COWL COOLING ROTOR INBUILT THERMAL OVERLOAD COOLING IMPELLER 6 x 900 12 x 900 Installation Instructions Kemlan Power Flue Horizon Gas Fireplaces 12 x 200 VENTED FLUE ...

Page 7: ...x 900 REDUCER 7 6 8 6 9 6 10 6 12 6 14 6 WALL MOUNTED FAN 2x 8 45 DEG 12 8 REDUCING CAP 6 x 900 12 x 900 Installation Instructions Kemlan Power Flue Horizon Gas Fireplaces 2x 6 45 DEG 12 x 200 VENTED FLUE 10MM GAP BETWEEN END OF FLUE TO WALL ...

Page 8: ...PLASTERBOARD C INTERNAL FRAME HEIGHT WHEN USING HEAT ZONE KIT REFER TO HEAT ZONE CONVERSION PAGE SINGLE SIDED A B B C C 700 LOW LINE 1056 410 420 750 1050 850 LOW LINE 1145 450 460 845 1145 1100 LOW LINE 1408 450 460 845 1145 1500 LOW LINE 1796 480 490 950 1280 2000 LOW LINE 2293 480 490 950 1280 INCLUDING 10mm PLASTERBOARD C INTERNAL FRAME HEIGHT WHEN USING HEAT ZONE KIT REFER TO HEAT ZONE CONVER...

Page 9: ...ELECTRICAL SWITCH 240 V PLUG INTERNAL FAN SIDE EXIT EXTERNAL FAN SIDE EXIT FRAMEWORK AND 10MM WALL LINING BY INSTALLER 150MM MIN Installation Instructions Kemlan Power Flue Horizon Gas Fireplaces MUFFLER 25MM CLEARANCE TO TIMBER 300MM CLEARANCE TO EAVES 75MM MIN CLEARANCE TO TIMBER INTERNAL FAN CASING ACCESS PANEL FOR FAN SERVICE TO ARCHITECTS DETAIL 400 x 400MM MIN 75MM MIN CLEARANCE TO TIMBER MU...

Page 10: ... by turning off wall switch System does not have a high low burner switch Laying the fire Coal Pebble Evenly spread a bag of Vermiculite into the burner tray Tray should be completely filled to the top with Vermiculite to a depth of approximately 45mm Unpack the coals pebbles contained in a clear plastic bag and lay a row of coals pebbles on the vermiculite along the back of the burner tray leavin...

Page 11: ...2 PEBBLES 1000 992 X 135 MARK 2 COALS 1400 1400 X 64 MARK 2 PEBBLES 1400 1400 X 64 MARK 2 COALS 1800 1800 X 64 MARK 2 PEBBLES 1800 1800 X 64 MARK 2 COALS 1000 992 X 135 MARK 2 PEBBLES 700 800 600 X 155 Installation Instructions Kemlan Power Flue Horizon Gas Fireplaces ...

Page 12: ...r The large log has two holes on the underside to position in place 1 L O C AT E 4 C E R A M I C C OA L S Four ceramic coals are supplied with the burner base These coals must be laid in the position indicated on the drawing with the taller coals on the ends and smaller coals in between 3 LOCATE LOG NO S 2 3 Two front log NO S 2 3 are supplied to fit into the space between the metal frame and the ...

Page 13: ... on the right hand side of the burner on the rear log in front of the pilot Charred end facing inwards The left hand side of the log is positioned between the metal uprights on the side of the grate LOCATE LOG NO 7 The charred effect of the log is positioned on the smaller coal in the centre of the burner on the right hand side LOCATE LOG NO 8 This smaller log is placed on the top of log NO 2 and ...

Page 14: ...n between 3 LOCATE LOG NO S 2 3 Two front log no s 2 and 3 are supplied to fit into the space between the metal frame and the ceramic base These logs do not cover the front burner ports but are designed to deflect the front flame back into the fire L O G S P O S I T I O N I N G OF A L L L O G S It is important to follow the log recommended positioning Not doing so can adversely effect the operatio...

Page 15: ...the right hand side of the burner with the right hand side of the logs positioned between the metal uprights of the grate Two pins are provided to firmly position these two logs onto the large rear log no 1 P O S I T I O N I N G O F A L L L O G S It is important to follow the log recommended positioning Not doing so can adversely effect the operation of the appliance This diagram shows the recomme...

Page 16: ...NOT spray aerosols in the vicinity of this appliance whilst it is in operation DO NOT modify this appliance Primarily a decorative appliance not certified as a space heater 6 The appliance is a live fuel effect product designed to operate with luminous flames and may exhibit slight carbon deposition 7 The guard is fitted to this appliance to reduce the risk of fire or injury from burns and no part...

Page 17: ...Diagram For further service information contact Kemlan Australia Installation Instructions Kemlan Power Flue Horizon Gas Fireplaces Head Office 13 French Avenue Brendale Queensland 4500 Telephone PH 07 3490 5500 ...

Page 18: ...CTIONS CHECK FAN ON INDEPENDENT POWER SWITCH FAN COMES ON PILOT ON MAIN BURNER DOES NOT LIGHT 1 FLAME SENSOR NOT SENDING SIGNAL TO OPEN VALVE CHECK ELECTRODE IS IN PILOT FLAME CLEAN ELECTRODE CHECK ELECTRODE CONNECTIONS REPLACE ELECTRODE IF DAMAGED 2 MODULE NOT SENDING CHECK CONNECTIONS SIGNAL TO OPEN VALVE REPLACE MODULE 3 FAULTY VALVE REPLACE VALVE FLAME FAIL LOCKOUT UNIT HAS DETECTED LOSS OF FL...

Page 19: ...DING SIGNAL TO OPEN VALVE FLAME CHECK ELECTRODE CONNETCTIONS CLEAN ELECTRODE CHECK ELECTRODE FOR DAMAGE REPLACE ELECRODE 2 MODULE NOT SENDING REPLACE MODULE SIGNAL TO OPEN VALVE 3 FAULTY VALVE REPLACE VALVE FLAME FAIL LOCKOUT 1 POWER FAILURE TURN ON OFF SWITCH OFF AND UNIT HAS DETECTED LOSS OF FLAME AND LOCKED OUT ON AGAIN TO RESET ONCE POWER ESTABLISHED 2 GAS SUPPLY CHECK GAS PRESSURE AND ADJUST ...

Page 20: ...n box If a fault occurs the sequence of the flashing red light indicates the fault These codes are listed below The green light indicated the ignition box is sensing the flame Fan Forced Models The codes above still apply plus the codes below Atmospheric Models Flash Code Meaning Possible Cause Red LED Long 1 short 0 Running OK Appliance running correctly Green LED will be on 2 1 Maximum retries e...

Page 21: ...fore carrying out repairs turn off the power visually inspect all cables and connections for damage or corrosion On start up once the unit has passed the self test and pressure switch is closed on fan forced models you should be able to hear a clunk from the gas valve as it opens If no sound from the gas valve check connections If the valve clunks but no ignition check gas supply and spark electro...

Page 22: ...rive or microcontrollers disagree 2 4 Hardware failure on GAS1 valve drive or microcontrollers disagree 2 5 Hardware failure on GAS2 valve drive or microcontrollers disagree 2 6 Hardware failure on flame sensor 2 7 Relay Enable signal hardware failure stuck in ON state 3 1 Lockout due to pressure switch opening 3 2 Lockout due to EE memory corruption 3 3 Lockout due to inter microcontroller commun...

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