KEMKRAFT KEI-095 Instructional Manual Download Page 6

KEMKRAFT

 

ENGINEERING, INC. 

MODEL KEI095/095A BRAKE PEDAL TESTER 

 
 

96-002.doc 

Page 6 of 9 

Revised: 21-AUG-96 

47650 CLIPPER DR.  PLYMOUTH TWP.,  MI.  48170  (734) 414-6500 

 

TRANSDUCER CALIBRATION 

 
The KEI-095 brake tester works by comparing the angle on the brake pedal level transducer to 
the angle of the floor transducer.  The angles must be the same from each transducer.  Because 
the pedal travel and deceleration values are derived from these angles, the angles must be 
accurate for the system to be accurate.  Periodic re-calibration of the system is necessary. 
 
Calibration re/- four precision known angles, and zero, to set the pedal and floor 
transducers to, and a precision known weight for the force transducer. 
 
 
 
 

To calibrate the Angle Transducers:

 

 
1. 

Connect the KEI-095 brake tester to a 12.6 to 15 volt, 500 ma power supply.  Connect 
all transducers to their brake tester ports. 

 
2. 

Turn on the brake tester.  Press any key to display the main menu. 

 
3.  

Press the 0 key to enter the Start Test Menu. 

 
4. 

Press the 1 key to set the pedal length to 

07.00”

. This is required to calibrate the 

 

transducers using Cal Stand KE095CS. Press * key to return to the main menu. 

 
5. 

Press the 1 key to enter the Calibration mode. 

 
6. 

To prevent unwanted access to the calibration modes a numeric code must be entered.  
Enter "1", "2", "3", "4" on the keypad.  The calibration menu will be displayed. 

 
7. 

Press the 1 key to calibrate the both transducers at the same time.  This is the generally 
recommended transducer calibration mode. Press the 2 key to calibrate each transducer 
individually, Press the 3 key to calibrate the pedal force transducer. 

 
8. 

The display will show the current raw transducer output.  For the angle transducers, 
place the calibration stand on a level surface and adjust the transducer so that the 
reading is as close to zero as possible.  Press the 1 key when close to 0.00 degrees. 

 
9. 

The display will instruct the operator to set the angle transducers to a known negative 
angle.  The recommended first angle is -60 degrees, however any angle 0 to -99.999 
degrees can be used.  Set the transducers to the angle and enter the 5 digits of the angle 
(60.000)on the keyboard. 

 

Summary of Contents for KEI-095

Page 1: ...96 002 doc Page 1 of 9 Revised 21 AUG 96 47650 CLIPPER DR PLYMOUTH TWP MI 48170 734 414 6500 INSTRUCTIONAL MANUAL BRAKE PEDAL TRAVEL TESTER MODEL KEI 095 095A ...

Page 2: ...un and each test is identified by its start and stop time date INSTALLATION 1 Open the KEI 095 Brake tester box and remove the two pedal transducers and power cable 2 Place the Floor transducer on a stable area of the car with the front line marking facing toward the front of the car Align the transducer so that the axis of the transducer is exactly parallel to the centerline of the car See figure...

Page 3: ...les Do not press the 0 key 10 Adjust the pedal and Floor transducers so that their angles read less than 2 degrees Adjust the transducer angles by loosening the center thumb screw slightly adjusting the transducer and carefully re tightening the screw The installation is now complete Press the key twice to return to the main menu and the tester is ready to be used OPERATION The operation of the KE...

Page 4: ...ng it resets the displayed peak only 7 To begin data storage at any time press the 1 key The first line of the test screen will change to DATA 000 indicating that the brake tester is now collecting data The number will begin counting upward to indicate how much memory has been used The memory is full when the display reaches DATA 460 To stop data collection at any time press the 1 key again The st...

Page 5: ...r any leading zeros and the hundreds place decimal point will be entered automatically 5 When the forth number is entered the display will go back to the Start Test Menu The new pedal length is stored in memory and will remain until it is changed again To enter a new time and date 1 Turn on the brake tester Press any key to display the main menu 2 Press the 2 key to enter the System Setup menu Pre...

Page 6: ...he Start Test Menu 4 Press the 1 key to set the pedal length to 07 00 This is required to calibrate the transducers using Cal Stand KE095CS Press key to return to the main menu 5 Press the 1 key to enter the Calibration mode 6 To prevent unwanted access to the calibration modes a numeric code must be entered Enter 1 2 3 4 on the keypad The calibration menu will be displayed 7 Press the 1 key to ca...

Page 7: ...he display will instruct the operator to set the angle transducers to the zero angle The recommended angle is 0 degrees however any angle from the previous angle to the next angle can be used Set the transducers to the zero angle and enter the 5 digits of the angle 00 000 on the keyboard 16 The display will instruct the operator to set the angle transducers to the first positive angle The recommen...

Page 8: ...played 5 Press the 3 key to calibrate the pedal force transducer 6 The display will show the current raw transducer output For the pedal force transducer just place on a level surface Press the 1 key 7 Place a known weight from 05 00 to 99 00 lbs on the transducer and enter the four numbers of the weight on the keypad Be sure to enter any leading zeros and the decimal point will be entered automat...

Page 9: ...mplete both the computer and Brake tester will indicate this 6 The KEMLOAD program allows the data to be edited before being saved Press F3 to edit the file If the data is to be saved on disk press the F2 key to save Data is not permanently stored on disk until F2 is pressed 7 The data remains in the KEI 095 Brake tester memory and can be download as many times as desired To clear the memory and r...

Reviews: