KEMKRAFT KEI-095 Instructional Manual Download Page 3

KEMKRAFT

 

ENGINEERING, INC. 

MODEL KEI095/095A BRAKE PEDAL TESTER 

 
 

96-002.doc 

Page 3 of 9 

Revised: 21-AUG-96 

47650 CLIPPER DR.  PLYMOUTH TWP.,  MI.  48170  (734) 414-6500 

4. 

If the Pedal force transducer is used, place it on the brake pedal and secure it firmly in 
place. 

5. 

Route all transducer cables so that they do not interfere with pedal operation.  The 
cables must have enough slack to move freely without binding. 

6. 

Plug the transducer cables and the power cable into the Brake tester.  The brake tester 
connectors are marked and keyed so no damage can occur from incorrect cable 
connection. 

 
7. 

Start the car

 and plug the power cable into the car cigarette lighter. 

 
8. 

Turn the Brake Tester on.  The start-up screen will be displayed.  Press any key to enter 
the first menu. 

 
9. 

Press the 2 key to enter the system setup menu and press the 2 key again to display the 
pedal angles.  Do not press the 0 key. 

 
10. 

Adjust the pedal and Floor transducers so that their angles read less than +/- 2 degrees.  
Adjust the transducer angles by loosening the center thumb screw slightly, adjusting the 
transducer, and carefully re-tightening the screw. 

 
The installation is now complete.  Press the * key twice to return to the main menu and the 
tester is ready to be used. 
 
 

OPERATION 

 
The operation of the KEI-095 Brake Tester is controlled by various menus.  Select the required 
operation from the menu using numbers on the keypad.  Any entered data is entered on the 
keypad.  Decimal points are added automatically. 
 

To run a normal test:

 

 
1. 

Be sure all setup is complete as detailed in the Operation section.  Be sure the car is 
running.  Turn on the Brake Tester power switch.  Always start and stop the car with 
Brake Tester power off. 

 
2. 

Press the 0 key to select START TEST.  The Test menu will be displayed.  Press the 0 
key again to start the test.   

 
3. 

A menu screen will display which shows the functions of each of the keys during 
testing.  Press any key to start the test. 

 

Summary of Contents for KEI-095

Page 1: ...96 002 doc Page 1 of 9 Revised 21 AUG 96 47650 CLIPPER DR PLYMOUTH TWP MI 48170 734 414 6500 INSTRUCTIONAL MANUAL BRAKE PEDAL TRAVEL TESTER MODEL KEI 095 095A ...

Page 2: ...un and each test is identified by its start and stop time date INSTALLATION 1 Open the KEI 095 Brake tester box and remove the two pedal transducers and power cable 2 Place the Floor transducer on a stable area of the car with the front line marking facing toward the front of the car Align the transducer so that the axis of the transducer is exactly parallel to the centerline of the car See figure...

Page 3: ...les Do not press the 0 key 10 Adjust the pedal and Floor transducers so that their angles read less than 2 degrees Adjust the transducer angles by loosening the center thumb screw slightly adjusting the transducer and carefully re tightening the screw The installation is now complete Press the key twice to return to the main menu and the tester is ready to be used OPERATION The operation of the KE...

Page 4: ...ng it resets the displayed peak only 7 To begin data storage at any time press the 1 key The first line of the test screen will change to DATA 000 indicating that the brake tester is now collecting data The number will begin counting upward to indicate how much memory has been used The memory is full when the display reaches DATA 460 To stop data collection at any time press the 1 key again The st...

Page 5: ...r any leading zeros and the hundreds place decimal point will be entered automatically 5 When the forth number is entered the display will go back to the Start Test Menu The new pedal length is stored in memory and will remain until it is changed again To enter a new time and date 1 Turn on the brake tester Press any key to display the main menu 2 Press the 2 key to enter the System Setup menu Pre...

Page 6: ...he Start Test Menu 4 Press the 1 key to set the pedal length to 07 00 This is required to calibrate the transducers using Cal Stand KE095CS Press key to return to the main menu 5 Press the 1 key to enter the Calibration mode 6 To prevent unwanted access to the calibration modes a numeric code must be entered Enter 1 2 3 4 on the keypad The calibration menu will be displayed 7 Press the 1 key to ca...

Page 7: ...he display will instruct the operator to set the angle transducers to the zero angle The recommended angle is 0 degrees however any angle from the previous angle to the next angle can be used Set the transducers to the zero angle and enter the 5 digits of the angle 00 000 on the keyboard 16 The display will instruct the operator to set the angle transducers to the first positive angle The recommen...

Page 8: ...played 5 Press the 3 key to calibrate the pedal force transducer 6 The display will show the current raw transducer output For the pedal force transducer just place on a level surface Press the 1 key 7 Place a known weight from 05 00 to 99 00 lbs on the transducer and enter the four numbers of the weight on the keypad Be sure to enter any leading zeros and the decimal point will be entered automat...

Page 9: ...mplete both the computer and Brake tester will indicate this 6 The KEMLOAD program allows the data to be edited before being saved Press F3 to edit the file If the data is to be saved on disk press the F2 key to save Data is not permanently stored on disk until F2 is pressed 7 The data remains in the KEI 095 Brake tester memory and can be download as many times as desired To clear the memory and r...

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