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Service manual     

Refrigerator (freezer)                                               Double door serial 

 

7

6.Maintenance service and Troubleshooting. 

DEFECT  

EFFECT  

CAUSE  

REMEDY 

Group 

partially or 

completely 

out of 

refrigerant 

charge  

Evaporator dose not frost even though 

motor-compressor runs continually.   

An empty refrigerant system indicates 

a leakage of R600a.this loss is 

generally to be looked for at the 

soldering points connecting the 

various components or in an eventual 

hole in the evaporator made by the 

user. 

Leakage must be 

eliminated by 

re-soldering the 

defective point or 

substituting the 

damaged 

evaporator. 

Excessively 

full 

This defect is indicated by the presence 

of water outside refrigerator near the 

motor caused by formations of ice on 

the return tube. 

If in the refrigerant system a quantity 

of R600a is introduced which is 

greater than that indicated, the excess 

gas dose not terminate its expansion 

in the evaporator but proceeds into 

the return tube.     

The system must be 

emptied and 

subsequently refilled 

introducing the 

correct quantity of 

R-600a. 

Humidity in 

the system   

This defect is indicated by the partial 

frosting of the evaporator and by 

continual defrosting cycles determined 

by the interruption of the flow of gas on 

the evaporator. the motor compressor 

keeps running.   

The refrigerant system is humid when 

there is a small percentage of water 

present which not completely retained 

by the dehydrator filter, enters into 

circulation with the Freon and freezes 

at the capillary exit in the evaporator.   

The system must be 

emptied and then 

refilled after 

eliminating the 

humidity. 

Presence of 

air in the 

system  

Poor performance of the refrigerant 

system which is indicated: on the 

evaporator with a slight frost which 

dose not freeze and an excessive 

overheating of the condenser and 

motor-compressor.   

There is air in a refrigerating system 

when during the filling phase vacuum 

is not effected or it is not adequately 

done.  

Group must be 

drained and 

subsequently refilled 

after carefully 

creating vacuum. 

Blocked 

capillary  

Because of the lack of circulation Freon 

in the system, there is no frosting of the 

evaporator, while a slight overheating 

of the first spiral of the condenser is 

noted. 

Eventual impurities contained in the 

Freon or in the components of the 

refrigeration system before assembly 

and not retained by the filter can 

obstruct the capillary. 

To restore the system 

it must be emptied, 

substitute the 

capillary or the 

evaporator entirely 

in case the capillary 

is coaxial with 

respect to the return 

tube, then refill it.   

Motor 

compressor 

short-circuit

ed or 

blocked  

The system dose not work and the 

“clixson” intervenes interrupting 

delivery to the motor- compressor. 

In case of short circuit the breakdown 

is due to the electric winding if 

blocked, there is a mechanical failure 

in the motor-compressor. 

The 

motor-compressor 

must be replaced 

and then proceed 

with refilling. 

Motor-com

pressor 

dose not 

No frost forms on the evaporator even if 

the motor-compressor is apparently 

running regulary   

In this case there is a mechanical 

failure in the diaphram valves which 

remaining continually open, do not 

The 

motor-compressor 

must be replaced 

Summary of Contents for BCD-325WYHCE

Page 1: ...Service manual Refrigerator freezer Double door serial 1 Refrigerator service manual Double door serial MODEL RD 42WC4SFY BCD 325WYHCE ...

Page 2: ...2 Content 1 Safety precautions 3 3 2 Specification 4 4 3 Parts identification 5 5 4 Refrigeration system diagram 6 6 5 Circuit diagram 6 6 6 Maintenance service and Troubleshooting 7 10 7 Quality information report 11 11 8 Exploded view and part list 12 15 ...

Page 3: ...products in the freezer with wet hands this may cause frostbite 6 Prevent water from following onto electric elements in the mechanical parts 7 When tilting the refrigerator especially the thin plates ex Glass shelf or books 8 When servicing the evaporator wear cotton gloves This is to prevent injuries from the sharp evaporator fins 9 Leave the disassembly of the refrigerating cycle to a specializ...

Page 4: ...ed Grip grip Lock no Refrigerant R600a General Features Foam Blowing Agent cyclopentane Shelf Material No tempered glass 4 Door Basket PS 6 3big 3 small Interior Lamp yes Vegetable Crisper yes Vegetable Crisper Cover yes 2 small Egg Tray yes Can storage Dispenser no Refrigerator Compartment Deodorizer optional Star Rating 4 star Ice Maker Automatic Twist Normal normal Shelf Material No no Drawer P...

Page 5: ... Vegetable drawer Crisper cover Crisper Freezer Ice tray Inside Drawer in freezer Drawer in freezer Caster Door rack cover Door rack Egg rack inside Door switch Door rack Door rack Freezer Note Due to the updated modifications of our products your refrigerator may differ slightly from this Instruction Manual but the functions and using methods remain the same ...

Page 6: ...s just powered on The refrigerant flows in the sequence Compressor Condenser Dry filter Capillary tube Evaporator 5 Circuit diagram The electronic controller directly controls the start and stop of compressor and hence the refrigerator temperature The door switch directly controls the start and stop of the lamp ...

Page 7: ...it in the evaporator The system must be emptied and then refilled after eliminating the humidity Presence of air in the system Poor performance of the refrigerant system which is indicated on the evaporator with a slight frost which dose not freeze and an excessive overheating of the condenser and motor compressor There is air in a refrigerating system when during the filling phase vacuum is not e...

Page 8: ...be substituted and then proceed NO COOLING The compressor doesn t run Check the current flowing of starting system Shorted broken Replace the device Check if the current flows at the main coil of the compressor Coil shorted Replace the compressor Check the components on the main circuit Replace the components Check if the current flows at the contacting point of the thermostat Poor contacting poin...

Page 9: ...ixed Check the resistance of the compressor Test the resistance among M C S C and M S Replace the compressor Check the resistance of the PTC Test the resistance of the both terminals in the PTC STARTER Replace the PTC STARTER Check OLP Check if applying a regular OLP OLP works within 30sec in forcible OLP operation by turning instant power on and off Replace OLP Check the starting state Measure mi...

Page 10: ...ween NO 5 and 6 in the PTC with a multitester or Wheatstone bridge Normal Check another electric component The value is in the range of 14 28 for the 22 Ω PTC The value is 0 Abnormal Replace the PTC Separate the OLP from the compressor and check resistance value between two terminals of OLP with tester The value is Abnormal Replace the PTC Check another electric components Replace OLP ...

Page 11: ... more satisfied products please kindly fill in the questionnaire as the items indicated below We shall strive for best to optimize our products based on your suggestion Client name Sale area Date No Product model Quality problem describe Service result Quantity rate Factory serial No 1 2 3 4 5 6 Quality problem of whole sale product detail descriptions client suggest Factory activity ...

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