background image

26

Before you install the HTP1, read through this operating manual carefully. If the  

instructions contained within it are not followed, especially the safety guidelines, this 

could result in danger for people, the environment, and the device and the system it 

is connected to.

The HTP1 corresponds with state-of-the-art technology. This concerns the accuracy, 

the operating mode and the safe operation of the device.

In order to guarantee that the device operates safely, the operator must act compe-

tently and be conscious of safety issues.

KELLER provides support for the use of its products either personally or via relevant  

literature. The customer assumes responsibility for any testing to determine applica-

tion suitablility. KELLER is not reponsible for damages due to misuse or application 

incompatability.

Qualified personnel
●  The personnel who are charged for the installation and operation of the HTP1 must 

hold a relevant qualification. This can be based on training or relevant experience. 

  The personnel must be aware of this operating manual and have access to it at all 

times.

General safety instructions
●  In all work, the existing national regulations for accident prevention and safety in the 

workplace must be complied with. Any internal regulations of the operator must also 

be complied with, even if these are not mentioned in this manual.

●  Never use the hand pump together with an external pressure source. Do not attach 

an external pressure generator to the hand pump.

●  Do not use brake fluid or other aggressive media. 

●  Do not remove any attached components (test item, pressure hose, reference gauge) 

when the hand pump is under pressure:  

   – Open the pressure relief valve before removing any of the components.

   – Do not use Teflon tape to seal the pressure connections. Surplus Teflon tape can  

    enter the hand pump and damage it.  

   – Only use adapters and seals that are available as accessories.

   – Non-pressurised storage: Only store the hand pump with the pressure relief valve  

    open. This ensures that no pressure can be built up by unintentional pumping  

   movements. 

  – Avoid external force of all kinds towards the hand pump and its operating  

   elements.

  – Do not use the hand pump if it is damaged or defective.

2  Safety instructions

Summary of Contents for HTP1

Page 1: ...21 Hydraulic Hand Pump HTP1...

Page 2: ...ctions 26 3 Construction and function 27 3 1 Important notes on pressure fluctuations 28 4 Purging hydraulic lines 29 5 Handling 30 5 1 Generating pressure 31 5 2 Pressure measurements 33 5 3 Releasin...

Page 3: ...spe cified order Thoroughly read and understand the information in the section Safety instructions If you have any problems or questions please contact your supplier or contact us directly at KELLER...

Page 4: ...nal ac cessories Transportation case The transportation case provides optimal protection for the hand pump and other accessories with its tight fitting rigid foam inlay A document compartment is locat...

Page 5: ...h 9 Technical data CAUTION Risk of injury or material damage By connecting the HTP1 the measuring device is hydraulically connected to the hand pump If the pressure relief valve is opened a compressed...

Page 6: ...must be aware of this operating manual and have access to it at all times General safety instructions In all work the existing national regulations for accident prevention and safety in the workplace...

Page 7: ...mp body Reservoir with suction and relief outlets Piston rod with internal spring Pressure hose with Minimess connection Function The reference and the test sample or the pressure device to be tested...

Page 8: ...portant influence factors are Improper purging If there is still air in the measurement device the pressure build up lasts signi ficantly longer Moreover there is a fall off in pressure over a limited...

Page 9: ...ed hydraulic fluid Open the pressure relief valve by turning counter clockwise Turn the reference manometer with matching seal in the hand pump s connection G1 4 IMPORTANT Do not tighten the reference...

Page 10: ...ping procedure ensure that fingers or other body parts are kept away from the area between the hand grips and the piston rod CAUTION Material damage to valve stop If put under too much strain the stop...

Page 11: ...cessary testing pressure Following this carefully increase the pressure using the fine adjustment valve Notes on operation Please observe the following notes concerning the operation of the hand pump...

Page 12: ...clock wise direction until the stop is reached Create pressure Push the hand grips together The pressure is built up Repeat the pumping movements until the necessary testing pressure has roughly been...

Page 13: ...ssure it takes a few minutes for the pressure in the measure ment device to stabilize paragraph 3 1 Wait approximately 3 5 min before you begin taking measurements The necessary procedures for measuri...

Page 14: ...re is no longer any positive pressure Remove the test item with adapters and seals from the pressure hose Put the hand pump away along with any accessories which have been used paragraph 7 Maintenance...

Page 15: ...eck seal size material wear Seal incorrectly positioned Check positioning of seal Pressure relief valve open Close pressure relief valve No further increase of pres sure is possible Air was sucked in...

Page 16: ...rtation case which is avai lable as an optional accessory The tight fitting rigid foam inlay offers optimum protection for the hand pump with pres sure hose and accessories Reference gauge The common...

Page 17: ...l The hand pump consists of various different materials It should not be disposed of with household waste Take the hand pump to your local recycling plant or send the hand pump back to your supplier o...

Page 18: ...e 700 bar Medium Hydraulic oil Demineralized water optional Connection Reference G1 4 Pressure hose Minimess 1620 Test item Pressure hose 1 m with Minimess 1620 or with Minimess adapter 1620 to G1 4 D...

Page 19: ...Transportation case Lid Burl foam with document compartment Main compartment Tight fitting rigid foam inlay for pump and accessories Dimensions 450 x 370 x 140 mm Weight with pump and accessories 4 35...

Reviews: