Keith RUNNING FLOOR II DX-i Operator'S Manual Download Page 1

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RUNNING FLOOR II

DX-i

OWNER / OPERATOR MANUAL

Original Instructions

Manufacturing Co. Equipment manufactured by KEITH Manufacturing Co. is protected by numerous patents both domestic and foreign.

9907201

DOC06340 Rev. I

Released: 2022-05-05

Summary of Contents for RUNNING FLOOR II DX-i

Page 1: ...2 KEITH Manufacturing Co All Rights Reserved KEITH KEITH logo and WALKING FLOOR are registered trademarks of KEITH ManufacturingCo EquipmentmanufacturedbyKEITHManufacturingCo isprotectedbynumerouspate...

Page 2: ...gn Installation Safety 3 1 2 1 Kit Components 3 1 2 2 Installation 3 1 2 3 Danger Zones 3 1 2 4 Hydraulics 3 1 2 5 Controls 3 1 3 Marking of Machinery 4 1 3 1 Safety Decals 4 1 3 2 Serial Plate 6 2 0...

Page 3: ...nthly Service 25 operating hours 19 4 2 2 6 Month Service 150 operating hours 19 4 3 Bolt Torque Requirements 20 4 4 Cross Drive Wear Component Diagram 21 4 5 Flooring Wear Component Diagrams 22 5 0 T...

Page 4: ...ded from our website at www KeithWalkingFloor in In addition we have provided general information on the type of hydraulic wet kit that will be needed to operate your system Please contact a KEITH sal...

Page 5: ...he product covered hereby fails to conform to the above stated warranty KEITH WALKING FLOOR India s sole liability under this warranty and the owner s sole and exclusive remedy is limited to repair or...

Page 6: ...by excessive heat over 140 F 60 C due to a bad hydraulic pump on the truck or hydraulic wet kit or improper operation of the unloading system for example not fully opening and closing the ball valve...

Page 7: ...arranty will automatically revert to the manufacture date Name Company Name _______________________________________________________________ Address ____________________________________________________...

Page 8: ...personnel and cause severe damage to the equipment and other assets This equipment may only be used for its intended purpose It may only be operated in impeccable technical condition and in accordanc...

Page 9: ...allow the oil temperature to exceed 60 C 140 F 1 1 6 3 KEITH recommends some or all of the following temperature control measures depending on the circumstances High duty cycle systems and hot enviro...

Page 10: ...ations on installation 1 2 4 3 Place protective shrouds around the hydraulic tubing in any areas that may have operators or people frequently nearby 1 2 5 Controls 1 2 5 1 The control devices must be...

Page 11: ...DOC06340 Rev I OWNER OPERATOR MANUAL RUNNING FLOOR II DX i 1 3 Marking of Machinery 1 3 1 Safety Decals Safety Decal Placement Guide RUNNING FLOOR II DX DX i w Manual Control Valve Right Side Control...

Page 12: ...ion To avoid injury you MUST read and understand technical manual before operating or servicing this machine Hydraulic pressure can cause serious injury Stay clear during operation Lockout tagout befo...

Page 13: ...and this information is crucial in determining the specific replacement parts for your system World Headquarters MODEL ____________________________ SERIAL ____________________________ D O M _________...

Page 14: ...5 5 tonnes 50 tons Pump Flow Rate 19 227 liters min 5 60 gal min 19 227 liters min 5 60 gal min Recommended Pump Flow Rate 151 170 liters min 40 45 gal min 151 170 liters min 40 45 gal min Floor Speed...

Page 15: ...filter to increase the life of the system Hydraulic Reservoir Sized to desired flow rate Should hold approximately 1 liter 1 gallon of oil for every liter per minute gallon per minute you plan to pum...

Page 16: ...Hose P T O IMPORTANT To ensure proper operation of your KEITH WALKING FLOOR the specifications and following diagram must be followed Failure to comply with these instructions may void the KEITH Warra...

Page 17: ...d Stage 1 The first group of slats approximately every 3rd slat moves under the load Load does not move Stage 2 The second group of slats moves under the load Load does not move Stage 3 The final grou...

Page 18: ...Return Switching Valve Stage 3 Pressure still in rear of all cylinders Cylinder 2 completes its full stroke opening the check valve allowing the oil in cylinder 3 to escape to return causing it to mo...

Page 19: ...front of all cylinders Cylinder 2 completes its full stroke opening the check valve allowing the oil in cylinder 1 to escape to return causing it to move Load does not move Note Stage 3 requires more...

Page 20: ...r Return Pressure Serial numbers are located underneath front stiffener plate Adapter Block Check Valves 2 Cross Drives 3 Right Side of Trailer 1 2 3 Cylinders 3 1 1 2 2 3 3 Left Side of Trailer Switc...

Page 21: ...sure Serial numbers are located underneath front stiffener plate Adapter Block Check Valves 2 Cross Drives 3 Right Side of Trailer 1 2 3 Cylinders 3 1 1 2 2 3 3 Left Side of Trailer Switching Valve Ad...

Page 22: ...operly Control Valve Load Unload Controls which check valves are active determining the direction of material movement Load Unload Check Valves Block oil flow determining the cylinder restaging sequen...

Page 23: ...UAL RUNNING FLOOR II DX i 3 5 Component Identification Shape size and quantity of shoes on cross drives may vary by configuration Switching Valve Check Valve Adapter Block Control Valve Ball Valve Cyl...

Page 24: ...inder clamp bolts and flooring bolts are the most common cause of severe damage to the drive or flooring Any bolts that were loose should be checked weekly until found to be tight 3 7 Pre Trip Checkli...

Page 25: ...6 Push ball valve handle in See figure above to the fully open OFF position The floor will not operate Ball Valve handle is located between the pressure and return lines NOTE The ball valve controls...

Page 26: ...No single component should be warmer than 60 C 140 F while the system is running Torque cylinder barrel clamp bolts and floor bolts See 4 3 Maintenance section for special values and instructions Any...

Page 27: ...ft lbs Barrel Clamp Bolts M16 CL10 9 HCS 5 8 in GR8 HCS 4 per cylinder 183 N m Max 135 ft lbs Max Floor Bolts Flat Head M8 CL10 9 FHCS 90 5 16 in GR8 FHCS 82 Varies 27 N m 20 ft lbs Bolts installed u...

Page 28: ...OPERATOR MANUAL RUNNING FLOOR II DX i 4 4 Cross Drive Wear Component Diagram Cross Drive Assembly shown in red Shoes are on top of tubes Cross Drive Support Members w Wearpads on Top Cross Drive Tube...

Page 29: ...uantity of wear bearings seals varies by design Wear bearings seals are non metallic and run the length of the floor They are designed to be replaced to extend the life of the floor Bearing Plate atta...

Page 30: ...2 2 Specifications Section 9 Relief Valve Is it set per the requirements in 2 2 Specifications Section 9 Oil Is the oil reservoir full 9 Power Take Off Is the PTO engaged 9 Ball Valve Is the ball val...

Page 31: ...R India Private Limited Paragon 4B 26 Phoenix Marketcity LBS Marg Kurla Mumbai Maharashtra 400070 Tel 91 44 48526805 Email Solutions KeithWalkingFloor in KEITH Manufacturing Co World Headquarters USA...