Keith KICD Series Installation Manual Download Page 1

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WALKING FLOOR

are registered trademarks of KEITH

Manufacturing Co. Equipment manufactured by KEITH Manufacturing Co. is protected by numerous patents both domestic and foreign.

KEITH

KICD Series Drive

Installation Manual

Original Instructions

www.keithwalkingfloor.com

Revised: 8/30/17

KEITH Manufacturing Co.

World Headquarters

800-547-6161

541-475-3802

541-475-2169 fax

Summary of Contents for KICD Series

Page 1: ...H Manufacturing Co Equipment manufactured by KEITH Manufacturing Co is protected by numerous patents both domestic and foreign KEITH KICD Series Drive Installation Manual Original Instructions www keithwalkingfloor com Revised 8 30 17 KEITH Manufacturing Co World Headquarters 800 547 6161 541 475 3802 541 475 2169 fax ...

Page 2: ...CK 3 1 Square tubing 4 DRIVE UNIT 4 1 Side seal support 4 2 Painting 4 3 T block 4 4 Hydraulic tubing 5 FLOORING 5 1 Slide bearings 5 2 Floor slats 5 3 Side seal 5 4 Front shield 6 MISCELLANEOUS 6 1 Caution decals 6 2 Front guard Appendix 1 Tools Appendix 2 Materials Appendix 3 Check list Appendix 4 Torque chart 1 2 2 3 3 4 6 7 11 12 12 13 14 16 20 22 23 23 23 24 24 24 25 ...

Page 3: ...tion time varies and is between 35 hours and 100 hours depending upon the experience of the installer and the adaptability of the container One person with welding skills can complete the entire installation An efficient installation requires appropriate tools and accessible materials A list of tools is found in Appendix 1 Appendix 2 lists materials The KEITH KICD Series owner s manual contains mo...

Page 4: ...a flat floor If there are deviations exceeding 3mm make corrections 2 2 Bracing Container bracing prevents warping 1 Install bracing as shown in Figure 1 It is best to add bracing before removing the old floor because the floor keeps the container straight If flat bar is used make a cross bracing because it will buckle easily under compression The bracing reaches to the drive opening Weld or bolt ...

Page 5: ...ontainer This keeps hose lengths down if they stay connected while driving 2 4 Cross members Cross members function as support for the sub deck After removing the flooring the cross members need to be shimmed See section 2 5 Figure 2 SECTION A A A A 75362 2 Holes for tubing cut thru cross members this side of container from drive opening to front of container Centerline 697 27 7 16 in 789 31 1 16 ...

Page 6: ...of the sub deck 25mm x 25mm tubing The cross members need to be shimmed 35mm 1 3 8 higher from the rear of the tunnel to the front of the rear threshold See Section C C 3 The Tunnel area needs further shimming Use 50mm wide flat bar the full width of the container Starting at the front cross member place 8mm 5 16 thick flat bar on the first 5 cross members On cross members 6 and 7 place 6mm 1 4 fl...

Page 7: ... of existing rear threshold Shim 1 3 8 35mm above cross members Shimming the Cross Members Rear Baffle Plate Mininum Gap 75mm 3 Different examples of Shimming on top of Cross Members Shim 35mm 1 3 8 above cross members Shim level to Tunnel at tunnel only Bracing Shim level with rear threshold mount baffle on top of shim 64 2 1 2 in clearence for Door 150mm 5 7 8 314 12 3 8 in Figure 5 ...

Page 8: ...door threshold to prevent material from sifting through the floor when slats are in the forward position Starting 65mm 2 1 2 from unload end of threshold leaving clearance for the door use 3mm 1 8 thick material to achieve the 150mm 5 7 8 from the bottom of cross members to top of the baffle plate Come forward 315mm 12 3 8 then down 100mm 4 and weld 100 Grind welds flat See page 5 section C C ...

Page 9: ...e drive unit is in place for locating the end of 25mm x 25mm tubing 1 Cut 25mm x 25mm 1 x 1 tubes to proper length according to your container measurements The number of tubes installed equals the number of floor slats All sub deck tubes must extend beyond cross members by 50mm 2 because bearings require at least 50mm 2 of tubing on both sides of a cross member for proper attachment See details Pa...

Page 10: ...Do not cover baffle plate with 25mm x 25mm Tubing 25mm x 25mm Tubing 25mm x 25mm Tubing Do not weld 25mm x 25mm Tubing to drive unit at this time Lift drive unit in place for tube location only at this time Do not Weld Drive Unit to be placed against rear Tunnel Channel Channel Figure 8 ...

Page 11: ...talled Page 8 Figure 8 Weld of huck bolt the square tubes to the shim that is attached to the cross members between jigs Move the jigs and make a connection at each intersection of a tube and a cross member Welds should be 3mm fillet 20mm to 30mm long and centered on the flange Excessive welding and too little cooling will cause cross members to warp Figure 10 suggests a welding pattern Starting e...

Page 12: ...hould be parallel to container cross members Side to side alignment Recommended method After the sub deck is welded or bolted down to container not drive unit use a straight edge to align the drive shoes with respective 25mm x 25mm 1 x 1 tubing Do this with at least two shoes on each side of the container Figure 11 Optional method if container is perfectly straight Align the drive unit s centerlin...

Page 13: ...al options are discussed in Section 5 3 Some of the options require support from the sub deck 1 Select a side seal option from Section 5 3 2 Install support for the selected side seal option if necessary Plan the support so the top of the side seal will be level with the rest of the flooring Pieces of tube or angle can be attached on the cross members to support the side seal DETAIL G G 2337 92 in...

Page 14: ...at the discharge end of the flooring Figure 13 1 Align the T blocks with installed tubing Keep the blocks 12mm away from the doors 2 Drill and countersink bolt holes through the T blocks and baffle plates 3 Fasten T blocks to the baffle plate Self tapping screws may be necessary if access is poor Countersink holes 6mm below the block top Make sure the bolts flat head socket caps are 4mm 3 16 below...

Page 15: ...nnect the pressure line to outside line that is connected to the switching valve port labeled PUMP and return line to inside line that is connected to the switching valve port labeled RES 5 Mount quick couplers just inside front of container Connect the male coupler on the pressure line outside line to switching valve port stamped pump Connect the female coupler to the return line inside line to s...

Page 16: ...inders See Detail J of Figure 15 3 Snap one row of 3003 bearings on the sub deck over the load end of drive frame Snap 1830mm 6 splash bearing over sub deck in front of them Snap another row of 3003 bearings in front of them Take 12 of the 1830mm 6 splash bearings and cut them in half to 915mm 3 to make a total of 24 splash bearings and snap them on the sub deck in front of them Snap on another ro...

Page 17: ...rs on bottom to fit Install one row of 915mm 3 Splash Bearings Cut 12 1830mm 6 in half to make 24 915mm 3 Splash Bearings Install one row of 3003 Bearings cut off ears on bottom to fit 75371 1 J Figure 15 IMPORTANT Do not put a bearing on the front cross member of the container if the floor slat will slide beyond the center of this bearing in the backward position ...

Page 18: ... the slats do not bump the front wall 2 Determine drilled floor bolt hole location Make sure the cylinders are all the way to the rear of the container when determining the floor bolt hole location The flooring is to be predrilled before installation Measure the distance from 50mm inside the door to the first set of holes in the drive shoes Use this distance to set the shoe drill jig at the first ...

Page 19: ...17 SECTION I I I I 50 2 in 50 2 in End of slat to first hole in drive shoe Door Door End of slat to first hole in drive shoe Floor Slat Drive Shoe Figure 16 ...

Page 20: ...um Floor slat 2188 Seal Place dowel pins on jig Tight against against floor slat End of slat to first hole in drive shoe 12mm Drill thru 6 places Clamp jig to slat when drilling Flooring drill jig 6121705 for 3 65 UHMW flooring UHMW Floor Slat 2558 75371 4 Figure 17 Figure 18 Figure 19 ...

Page 21: ...r bolt is flush with top of flooring Use Sikaflex fastcure glue 83200930 on threads and around countersink surface of bolt holes before torquing the floor bolts to 128 N M 95 ft lbs Red Loctite 277 92600044 may be used instead of Sikaflex on Aluminum flooring Do not use Red Loctite 277 on UHMW Flooring Floor bolt Sealer and Torque Specifications Figure 20 Figure 21 Figure 20 ...

Page 22: ...looring to drive shoes Sikaflex the floor bolts and the countersink hole surface before inserting bolt Torque bolts to 128 N M 95 ft lbs Figures 20 21 5 3 Side seal options The side seal is a non moving floor slat that fills the gap between the moving floor slats and the side walls Several options are available A seal is needed between the moving floor slats and the side seal so some options requi...

Page 23: ...al 1802 U H M W Floor Slats Aluminum Floor Slats Formed Piece Option 1 Side Seal 1802 requires 32mm shim and one double seal slat Option 2 Requires splitting of slat for side seal 32mm x 32mm Tube used under slat to maintain proper height Option 3 Requires on Double seal slat Double seal floor slat Double seal floor slat Figure 22 Figure 23 Figure 24 ...

Page 24: ...acturing Co supplies this in most cases Form the plate and attach angled steel for support Rivet the plastic slide strip to the shield 3 Mount front shield Screw the plate to the side of the container Provide clean out holes below the slope sheet Bolted Angle Iron attached to container wall Front Slope Shield Heal of front shield must strike aluminum first Keith Flooring 140 5 1 2 Suggested Cleare...

Page 25: ...ufacturing Co Spacer jigs for alignment of the sub deck Basic tools not supplied with kit End wrench set up to 16mm Allen wrenches Hack saw Hand grinder 10M tape measure 20 C clamps 11 R 6mm and or 12mm hand drill bit set 35mm hole saw Straight edges Dead blow hammer Special tools Flow meter Flaring tool for 25mm pipe 12mm drill bit Countersink bit 90 with 12mm shank 20mm single flute Torque wrenc...

Page 26: ...be clamps Plastic T blocks Options Splash seal Aluminum wear strips Tubing end caps Rubber grommets 25mm I D PVC pipe APPENDIX 3 CHECK LIST Carefully check the items on this list They are essential for optimal floor performance Before installation 1 The container should be straight 2 The container should have cross bracing 3 Cross members should be level with other cross members and kingpin plate ...

Page 27: ...oring should seat properly on the bearings After installation 9 The pressure and return lines should connect to the correct switching valve port Pressure to pressure return to return 10 Caution decals should be visible Run the system following the instructions in the owner s manual After operation 11 Check for leaks and unnecessary rubbing 12 Refer to the owner s manual and adjust the switching va...

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