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03

HALF RACK, HALF RACK LONG BASE

ASSEMBLY INSTRUCTIONS

IMPORTANT SAFETY INFORMATION

1.          Read these instructions. Keep these instructions. 
2.  Heed all warnings. Follow all instructions. 
3. 

Professional installation is required by qualified personnel 

as dictated by authority having jurisdiction.

4.  Safety Glasses required during assembly.
5.  For easier installation and personal safety, two people are 

required to assemble this equipment.

6.  All hardware required for assembly of the equipment has 

been provided by Keiser Corp. Use only hardware specified 

by Keiser Corp.

7.  Tighten all bolts and carefully examine your installation 

prior to use of the Half Rack to ensure that it is securely 
fastened in place.

8.  Never connect Keiser pneumatic equipment to an air 

source that is capable of exceeding 120 psi (pounds per 
square inch) / 8.27 bar. Over pressurizing Keiser pneumatic 
equipment may cause tubing to burst, breakage of 
equipment, abnormal operation, or serious injury. Use only 
clean, dry, regulated compressed air at the rated pressure 
range of 100–120 psi / 6.89–8.27 bar.

9.  Replace damaged, worn, or broken parts immediately using 

only Keiser supplied components. Keep the Half Rack out 
of use until repaired.

10. 

Only  use  attachments/accessories  specified  by  Keiser 

Corporation.

11. 

Failure to perform the final installation checklist before 

normal use of the Half Rack will void the warranty and 
could result in serious injury.

12.  Keiser Corporation is not responsible for damage or serious 

injury caused by incorrect installation, assembly, or use.

13. 

Use of the Half Rack or any purpose not explicitly specified 

by the manufacturer will void the warranty and could result 
in serious injury.

14.  It is the responsibility of the facility owner or owner of 

the Half Rack to instruct users on the safe and proper 
operation of the equipment.

15.  Users, agents, and/or anyone directing the use of the Half 

Rack shall determine the suitability of the equipment for its 

intended use, and said parties are specifically put on notice 

that they shall assume all risk and liability in connection 
herewith.

CONVENTIONS USED

This Assembly Instruction contains the following marks:

WARNING

: Indicates a hazardous situation that, if not 

avoided, could result in death or serious injury.

CAUTION

: Indicates a hazardous situation that, if not 

avoided, could result in minor or moderate injury.

HEAVY OBJECT

: Indicates help is required during lifting 

to avoid muscle strain or back injury.

TWO-PERSON PROCEDURE

: Indicates help is required 

to safely and successfully complete installation.

IMPORTANT

: Indicates information considered critical, 

but not hazard-related.

Maintain safety and serial number labels. Do not remove 
labels for any reason. They contain important information. 
If unreadable or missing, contact Keiser Corporation for a 
replacement by telephone at 1 559 256 8000, online 24/7 
at keiser.com/support, or by email at [email protected].

SAFETY & SERIAL NUMBER LABELS

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SERIAL NO.: 888888-88888

MODEL: 003105XXXX

315615

Summary of Contents for 3103XX

Page 1: ...s for future reference Skill level Professional installation is required by qualified personnel Product failure due to improper installation is not covered under warranty READ CAREFULLY KEEP THESE INS...

Page 2: ...559 256 8000 service keiser com keiser com support After assembly please record the serial number in the space provided below Extra lines provided for multiple units Serial Nos RECORD YOUR SERIAL NUMB...

Page 3: ...and could result in serious injury 12 KeiserCorporationisnotresponsiblefordamageorserious injury caused by incorrect installation assembly or use 13 UseoftheHalfRackoranypurposenotexplicitlyspecified...

Page 4: ...804 mm 71 in 1 804 mm 61 in 1 550 mm 666 lbs 302 kg 61 in 1 550 mm 104 in 2 642 mm 713 lbs 324kg 92 in 2 337mm 71 in 1 804 mm 71 in 1 804 mm 93 in 2 362 mm 93 in 2 362 mm 724 lbs 329 kg 104 in 2 642...

Page 5: ...FREE SPACE Footprint DxW 61 in x 71 in 1 550 mm x 1 804 mm Footprint DxW 93 in x 71 in 2 362 mm x 1 804 mm Footprint DxW 98 in x 71 in 2 489 mm x 1 804 mm Footprint DxW 172 in x 100 in 4 369 mm x 2 54...

Page 6: ...time use only Covered floors wood carpet rubber etc cut out the floor mount plate pattern to mount equipment directly onto concrete Ensure equipment makes full contact with the concrete floor no gaps...

Page 7: ...OlympicLiftingInsertandInsertPlatforms includingoptionalaccessories notshown Checkforanydamageormissing parts Ifpartsaredamagedormissing contactyourlocaldealer distributor orKeiserCustomerSupportbytel...

Page 8: ...ssfully completed UNPACKING Position the shipping crate in a cleared area Open crate to expose the equipment as shown in Figure 5 Remove all parts from the crate by releasing all cable ties shipping m...

Page 9: ...equipment parts help is required to safely and successfully complete the assembly procedure HEAVY OBJECT Help is required during lifting to avoid muscle strain or back injury RIGHT LEFT REAR FRONT x4...

Page 10: ...press Foot Pedal as you begin to position the Power Module on the Base Plate Release the Foot Pedal before the Actuator Tab enters the Power Module pull the wire and air lines through the Bottom Frame...

Page 11: ...ough the release ring button and grab ring into the fitting 3 Push the tube firmly through the O ring until it bottoms on the tube stop then pull back 4 To disconnect push the tube into the fitting ho...

Page 12: ...e Cable Tray Tabs push any excess lines back into the Bottom Frames Tilt a Power Module with Bottom Frame for clearance to position and install the Bench Positioner B Bench Positioner Cable Tray Tabs...

Page 13: ...s face inward Repeat the process for the Left Post NOTE There is no Communication Wire connection at the Left Post RIGHT POST with COMMUNICATION WIRE LEFT POST RIGHT POWER MODULE IMPORTANT DO NOT TIGH...

Page 14: ...T THE BASE OF THE POSTS ARE NOT FULLY TIGHTENED TO ALLOW FOR EASY BOLT HOLE ALIGNMENT IMPORTANT DO NOT TIGHTEN BOLTS TO ALLOW FOR EASY BOLT HOLE ALIGNMENT Connect and install the Top Power Display Che...

Page 15: ...ACK HALF RACK LONG BASE ASSEMBLY INSTRUCTIONS 15 7 INSTALL WEIGHT STACK IMPORTANT BEFORE INSTALLATION CHECK BOLTS AT ALL POST CONNECTION POINTS ARE NOT FULLY TIGHTENED TO ALLOW FOR EASY BOLT HOLE ALIG...

Page 16: ...Catch Cantilever Spotting Bar Left side shown Set the right side components to corresponding position setting NOTE eChip Extension Strap and Weight Stack Decal sets are packaged in a kit attached to...

Page 17: ...er Air Compressor manuals are available at keiser com support search Air Compressor manuals 1 Make sure the Half Rack has been installed according to the instructions and check all bolts are properly...

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Page 19: ...HALF RACK HALF RACK LONG BASE ASSEMBLY INSTRUCTIONS 19 This page intentionally left blank...

Page 20: ...oducts referred to in this publication are trademarks of Keiser Corporation Copyright 2020 Keiser Corporation All rights reserved Distributionandcopyingofthisdocument useandcommunicationofitscontentsi...

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