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1.  Concrete Basin(s): 

Pour one or two concrete systems (one for pumps and control, etc. and one for valves, if required) or obtain 
precast concrete rings. A 45° degree slope may be poured around the inside perimeter of the basin at the 
bottom to prevent solids buildup providing the slope does not interfere with the discharge elbow and pump 
locations. Before beginning the installation, refer to the individual pump dimension drawings and pump/rail 
drawings for minimum dimensions required. 
 
Follow the Installation Data taking into account the location of the discharge pipe, inlet pipe, controls, vent 
pipe, and the anchoring requirements of the discharge elbow(s).  (All of the above concrete work by others.) 
 

2.  Discharge Elbow Installations: 

See Pump/rail dimension drawings for the proper location of the discharge elbow on the basin bottom. Either 
cast anchor bo

lts into basin bottom protruding 2” (minimum) from basin floor with lockwashers and nuts 

securing, or drill holes for expansion lag screws to secure elbow to basin bottom. Each elbow requires four 
anchors (all furnished by others). Each elbow must be level. Length of anchors embedded in concrete varies 
with materials used, but must be sufficient to withstand the weight, torque, and thrust loads imposed by the 
pump.   
 

3.  Discharge Piping (all Supplied by Others): 

Install vertical discharge piping modules to elbow using bolts, nuts, lockwashers and gasket. Install remainder 
of the sump discharge piping. This typically includes a vertical run of piping appropriately sized and 
configured to mate with the vertical discharge piping, a ninety degree elbow, and a horizontal run of piping 
approximately sized and configured to mate with the valve box or main piping. Install horizontal run extending 
through the wall of basin. Secure vertical run to the vertical discharge piping using the appropriate method 
(i.e. flange, weld, gasketed collar coupling) and grout all piping extending through basin walls. 
 

NOTE:  If using flanged connections be certain that adequate clearance is provided throughout for 
installations of bolts, nuts, lockwashers, and gaskets.

 

 
If total run of vertical piping exceeds twelve (16) feet, install a piping brace at the approximate midpoint of the 
piping. Secure brace (i.e., U-bolt with angle iron strap and angle iron extensions) to both piping and wall of 
basin. 
 

4.  Basin Cover(s): 

The basin cover for the sump and valve box can either be poured concrete or precast. If Keen Pump-supplied 
door and frame assemblies are used, locate the concrete openings with respect to the discharge elbow 
mounting studs as shown in the installation drawing data. If the covers are poured, place the door and frame 
assembly inside the concrete form and position per installation drawing data. If precast covers are used, 
remove anchor straps form frame before installing into covers. If valves are to be inside the wet well, provide 
access ways as required for the piping and valves. Access ways must be covered and secured with tamper-
proof hardware (by others). 

 
5. Guide Rail Installation: 

Install the guide rails by attaching the lower end of the guide rail to the plugs on the topside of the discharge 
elbow. At the top of the guide rails, plumb and then fasten the guide rail to the door and frame assembly via 
the upper guide rail bracket. 
 

6.  Intermediate Guide Rail Bracing: 

Sump depth of 16

’ 0” and greater require intermediate guide rail bracing. The braces mount on the vertical 

discharge pipes with U-bolts which are sized according to the discharge pipe size. The number of guide rail 
braces required is as follows: 
 
 
 

PUMP INSTALLATION

 

Summary of Contents for KL

Page 1: ...07 8031 _______________________________________________________________________________ INSTALLATION AND SERVICE INSTRUCTIONS FOR KL GUIDE RAIL SYSTEM SUBMERSIBLE NON CLOG SEWAGE PUMPS _______________...

Page 2: ...anual before operating pump Most accidents can be avoided by using COMMON SENSE KEEN PUMP is not responsible for losses injury or death resulting from a failure to observe these safety precautions mis...

Page 3: ...There is no need to disconnect any piping or electrical connections to remove a pump for inspection or routine maintenance checks A typical system will operate on float control switches A bottom floa...

Page 4: ...e box or main piping Install horizontal run extending through the wall of basin Secure vertical run to the vertical discharge piping using the appropriate method i e flange weld gasketed collar coupli...

Page 5: ...ielectric gasket by others between dissimilar metals to avoid galvanic corrosion Allow excess float cable to loop over mounting bracket The sump level is controlled by Keen Pump float switch controls...

Page 6: ...n by means of the chain or cable Disconnect the flexible conduit power and sensor cords from the control panel Pull the pump cord down through the pipe coupling while holding the cord on the underside...

Page 7: ...ar the plugging 6 Discharge head may be too high Check elevation against design point of pump 7 Improper discharge flow Check for correct impeller size and proper voltage 8 Check for possible broken o...

Page 8: ...using a phase converter or if 3 phase power is supplied by only two transformers making an open Delta system WARRANTY EXCLUSIONS Keen Pump specifically disclaims the implied warranties of merchantabil...

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