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Keba Kemro CP 263/S, Project Engineering Manual, Page: 24 / 42

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Keba Kemro CP 263/S Project Engineering Manual Download Page 24

6 

Connections and wiring

6.1 

Power supply

The 24 V terminal supplies the CP 263/x and all add-on modules.

To avoid problems with the electrical potential and stray electric current all 0
V potential have to be linked on a neutral point with a ground rail.

Additionally a shield rail for the connections of all shields of the cables has to
be used.

WARNING!

Danger of personal injury due to electric shock!

●

Supply the device exclusively from power sources that have an extra low
voltage (e.g. SELV or PELV according to EN 61131-2)

●

When using a SELV power source it can become PELV by reason of the
module construction and the connectors (grounding!).

●

Protective low voltage circuits must always be installed safely insulated
separated from circuits with dangerous voltage.

CAUTION!

Fire hazard during module failure!

●

External line fuse with maximum 10 A must be provided in the final appli-
cation.

Section

Refer to the manufacturer-specific data sheet of the of the female connectors
used for type, cross-section and material. For further information: See chapter
Accessories.

The actual permissible wire cross-section is specified by the electrical condi-
tions of the connected equipment an the female connectors used:

●

Max. load current and required heat dissipation through the connected wire
at maximum ambient temperature.

●

Permissible voltage drop for error-free operation of the connected equip-
ment.

Connections and wiring

CP 263/S, CP 263/X

© KEBA 2014

Project engineering manual V1.01

24

Summary of Contents for Kemro CP 263/S

Page 1: ...Kemro CP 263 S CP 263 X CPU module Project engineering manual V1 01 Translation of the original instructions ...

Page 2: ...ubject to change due to further technical developments Details presented may be subject to correction All rights reserved KEBA AG Headquarters Gewerbepark Urfahr 4041 Linz Austria Phone 43 732 7090 0 Fax 43 732 7309 10 keba keba com For information about our subsidiaries please look at www keba com ...

Page 3: ...evision Version Date Change in chapter Description changed by 1 00 09 2014 Newly created ekt 1 01 10 2014 Extended by CP 263 X ekt CP 263 S CP 263 X Record of Revision KEBA 2014 Project engineering manual V1 01 3 ...

Page 4: ......

Page 5: ...g the CF card 16 3 2 2 Inserting the Compact Flash card 16 3 2 3 Removing the Compact Flash card 16 3 3 Accessories 17 3 3 1 Compact Flash card 17 3 3 2 Connector strip 17 4 Displays and operating elements 18 4 1 Diagnostic display DIAG 18 4 2 Status LEDs 18 4 3 Control key CTRL 18 4 4 CAN Status LEDs 18 4 5 Ethernet status LEDs 19 5 Mounting and installation instructions 20 5 1 Mounting of the mo...

Page 6: ... 10 1 Battery 34 10 1 1 Battery type and service life 34 10 1 2 Replacing the battery 34 10 2 Fan 35 10 2 1 Service life 35 10 2 2 Replacing fan 35 11 Disposal 38 11 1 Disposal of the module 38 11 2 Disposal of the battery 38 12 Technical data 39 12 1 In general 39 12 2 Environmental conditions 39 12 3 Computer kernel 39 12 4 Interfaces 39 12 5 Dimensions weight 40 13 EC directives and standards 4...

Page 7: ...14 Declaration of conformity 42 CP 263 S CP 263 X Table of Contents KEBA 2014 Project engineering manual V1 01 7 ...

Page 8: ......

Page 9: ...iders 1 2 Preconditions This document contains information for persons with the following skills Target group Knowledge and skills pre requirement Project engineer Basic technical training University of Applied Science University level engineering degree or corresponding professional experience Knowledge in working mode of a PLC current valid safety regulations the application Electrician Speciali...

Page 10: ...ls and similar The CP 263 x may only be used for the types of use described in the technical descriptions and in compliance with described technical general conditions The CP 263 x may only be used in conjunction with recommended approved third party equipment installations The CP 263 x has been developed manufactured tested and documented in accordance with the appropriate guidelines and standard...

Page 11: ...oc No Name Target group DE 65352 EN 65353 K2 200 automation system manual Project engineer Electrician Programmer Commissioning foreman Service technician For version CP 263 X Doc No Name Target group DE 1000868 EN 1000869 KeMotion automation system manual Project engineer Electrician Programmer Commissioning foreman Service technician 1 6 EtherCAT declaration EtherCAT is registered trademark and ...

Page 12: ...hat if the corresponding safety measures are not taken a potentially hazardous situation can occur that may result in property injury or slight bodily injury CAUTION CAUTION used without the safety alert symbol indicates a potentially haz ardous situation which if not avoided may result in damage to property This symbol reminds you of the possible consequences of touching elec trostatically sensit...

Page 13: ...849 1 was not considered The module is defined as open type equipment UL 508 or as open equipment EN 61131 2 and must therefore be installed in a control cabi net CAUTION Improper use of the assembly or the control system leads to irreparable dam age Turn off the power supply before inserting or removing the module Other wise the module can be destroyed or undefined signal states can lead to damag...

Page 14: ...ance CAUTION The device may only be opened by qualified personnel and only mainte nance activities expressly approved by KEBA may be performed see chap ter maintenance Any other manipulations to the device will result in loss of warranty If this device is damaged the device must be taken out of commission and repaired or replaced by qualified personnel Safety notes CP 263 S CP 263 X KEBA 2014 Proj...

Page 15: ... To operate a Compact Flash card with the respective firmware and the appli cation must be plugged into the Compact Flash slot of the CPU module Depending on the application used the Compact Flash card can also be used for storing machine data e g mold data or part data For more information please see the system manual for your automation sys tem Information Use only Compact Flash cards which are ...

Page 16: ...ight should be protected against static electricity should not be dropped or bent should not be removed or the device switched off while the card is being written to 3 2 2 Inserting the Compact Flash card 1 Turn off the power supply 2 Insert the Compact Flash card see drawing Fig 3 2 Inserting the CF card 3 2 3 Removing the Compact Flash card 1 Turn off the power supply 2 Press the eject button 1 ...

Page 17: ...r order number 2 pole sw 1 BLZF 5 08 2 SN SW 1707690000 The appropriate female connectors are not included in the delivery of KEBA but can be purchased via KEBA The technical data for the terminals are contained in the technical data sheet of the manufacturer of the female connectors CP 263 S CP 263 X Description of the module KEBA 2014 Project engineering manual V1 01 17 ...

Page 18: ...se Green Operation Flashing red Error on module e g overload line interruption etc Red Fatal module error the module is out of operation 4 3 Control key CTRL The control key CTRL is located next to the 7 segment display on the right Different functions can be executed with the key e g switching over the control to a different operating state For further information see System manual 4 4 CAN Status...

Page 19: ...4 5 Ethernet status LEDs The Ethernet socket RJ 45 offers a Link Status LED and an Activity LED Display Significance Link Status LED green Lights up as soon as an Ethernet connection is available Activity LED Lights up when sending and receiving data CP 263 S CP 263 X Displays and operating elements KEBA 2014 Project engineering manual V1 01 19 ...

Page 20: ...nment of the slots Left slot 1 SX 210 A for RS 232 SX 220 A for Current Loop SX 230 A for RS 485 A RS 422 A Middle slot 2 FX 200 A for CAN Right slot 3 NX 252 A for Ethernet BX 250 A for K Net BX 252 A for K Net Ethernet FX 271 C for Sercos Ethernet Fig 5 1 Assignment of the slots Slots not used must be closed with reserve modules to secure contact pro tection of the ESD sensitive parts Mounting a...

Page 21: ...ule into slot 1 Turn off power supply 2 Remove dummy module 3 Insert module in the right position labeling of option module must on the right into the intended position see image Fig 5 2 Inserting the option module into slot Removing an option module 1 Turn off power supply 2 Pull module out of the slot 3 Insert dummy module CP 263 S CP 263 X Mounting and installation instructions KEBA 2014 Projec...

Page 22: ... not exceed the power values Max output power K Bus 5 V and Max output power K Bus 24 V of the CP 263 x specified in the technical data Information For the calculation of the number of modules that can be added the per formance values specified in the technical data of the respective project engineering manual under Power consumption 5 V on the K Bus and Pow er consumption 24 V on the K Bus must b...

Page 23: ...g of the con trol cabinet must be provided Information There must be a free space of at least 30 mm above and below the modules to guarantee head dissipation 5 4 1 Use of air filters To ensure that the contamination does not exceed contamination level 2 ac cording to EN 61131 2 the device must be installed in a dustproof closed control cabinet Fan openings of the control cabinet must be equipped w...

Page 24: ...ding Protective low voltage circuits must always be installed safely insulated separated from circuits with dangerous voltage CAUTION Fire hazard during module failure External line fuse with maximum 10 A must be provided in the final appli cation Section Refer to the manufacturer specific data sheet of the of the female connectors used for type cross section and material For further information S...

Page 25: ...asons of electrical safety for the end usage the metal parts of the module have to be grounded via the threaded bushing M4 that is located on the bottom side of the enclosure grounding point with ground icon Material Electrolytic galvanized sheet steel blue galvanized self clinching standoff CP 263 S CP 263 X Connections and wiring KEBA 2014 Project engineering manual V1 01 25 ...

Page 26: ...closure 6 3 Graphic interface PANEL SI0 The graphic interface is used to connect an operating panel DVI interface Fig 6 3 Position of the graphic interface Connections and wiring CP 263 S CP 263 X KEBA 2014 Project engineering manual V1 01 26 ...

Page 27: ...ield 11 DATA2 Pair 5 12 DATA2 Pair 5 13 SDA 14 SDC 15 Panel present 6 3 2 Cable and plug specification Further information See system manual 6 4 CAN interface CAN0 Fig 6 4 Position of the CAN interface CAN0 6 4 1 Pin assignment connection example Fig 6 5 CAN connection at the module 9 pole D SUB male connector CP 263 S CP 263 X Connections and wiring KEBA 2014 Project engineering manual V1 01 27 ...

Page 28: ... Further information See system manual 6 4 2 Cable and plug specification Further information See system manual 6 4 3 CAN bus termination To activate the bus termination at the first and last participant both the pins 4 and 5 TERM1 must be connected as well as the pins 8 and 9 TERM2 Fig 6 7 CAN interface with activated bus termination Connections and wiring CP 263 S CP 263 X KEBA 2014 Project engi...

Page 29: ...e slots ETHERNET1 EtherCAT and EtherCAT ETHERNET2 2 and 3 by using two EtherCAT 6 5 1 Pin assignment Fig 6 9 RJ45 plug socket Pin no Signal designation Input Output 1 Tr Data Transmit Data Output 2 Tr Data Transmit Data Output 3 Re Data Receive Data Input 4 n c n c 5 n c n c 6 Re Data Receive Data Input 7 n c n c 8 n c n c CP 263 S CP 263 X Connections and wiring KEBA 2014 Project engineering manu...

Page 30: ...failures as these devices are not normally designed for operation in an environment with industrial interference Never keep USB devices constantly connected as the USB ports are not operationally reliable danger of unplugging 6 6 1 Cable and plug specification Further information See system manual 6 7 EMC and wiring guidelines Pay attention from the outset to careful wiring and shielding Further i...

Page 31: ...ther information about the configuration see the documentation of the included configuration tool 7 1 Setting the K Net address The CP 263 x has no onboard K Net To use K Net the option module BX 250 A has to be used The addressing Station address of the module carried out with the address switches which are on the top of the body On leaving the factory all modules are set to address 0 Therefore t...

Page 32: ...rrors In case an error occurs this error will be displayed on the diagnosis display on the front side of the CP 263 x Further information See system manual 8 3 Watchdog The CPU watchdog runs independent from the IO watchdog After the CPU watchdog responds all data will be saved all device outputs switched off and then the device is reset The K Bus watchdog causes a K Bus reset and the outputs of t...

Page 33: ...iagnosis The module has a 7 segment display for signalling status information and error codes Further information See system manual CP 263 S CP 263 X Diagnosis KEBA 2014 Project engineering manual V1 01 33 ...

Page 34: ...ed when there is a warning message the data of the SRAM can be lost if the power supply is interrupted The battery is located in the battery case on the top side of the housing and may only be replaced with a battery of the same type Fig 10 1 Position and view of battery case 1 To prevent a loss of data the power supply must not be disconnected when replacing the battery 2 Remove battery case 3 Re...

Page 35: ...module and destroy it The fan located in the fan case on the bottom of the housing may only be replaced with a fan of the same type Fig 10 2 Fan case Position on the bottom of the housing 1 Back side of the fan case 2 Fastening screw with pressure spring The fan case with fan must be obtained from KEBA CP 263 S CP 263 X Maintenance KEBA 2014 Project engineering manual V1 01 35 ...

Page 36: ...tor case Replace fan according to the following the instructions 1 Disconnect power supply 2 If necessary dismount the module 3 Loose the screw on the fan case with a screwdriver By reason of the spring the loosen screw would not get seperate from the fan case 4 Pull out fan case in a straight way 5 Insert new fan with fan case Pay attention to the mounting direction like displayed in the picture ...

Page 37: ...case Information The fan case has to be inserted straight into the slot otherwise the inter nal connector would not plug in 6 Fix the fan case with the screw The fan is now replaced CP 263 S CP 263 X Maintenance KEBA 2014 Project engineering manual V1 01 37 ...

Page 38: ...eir labeling You can make an important contribution to protecting our environment by reusing renewing and recycling materials and old appliances 11 2 Disposal of the battery CAUTION Pay attention to hazardous waste regulations when disposing of batteries Although batteries have a low voltage they can provide enough current when short circuited to ignite flammable material They should not be dis po...

Page 39: ...o 95 non condensing Vibration resistance according to EN 61131 2 2007 Shock resistance according to EN 61131 2 2007 12 3 Computer kernel Processor Embedded Processor Intel Atom 1 6 GHz Memory 1 GB DDR3 SDRAM Battery buffered SRAM 1 MB 12 4 Interfaces CAN interface onboard 1 Data transmission rate To be set via software 125 kbit s to Mbit s Terminating resistor YES can be bridged in plug Galvanic i...

Page 40: ...emro K2 series Possibilities for plugs for PCI modules For BX 250 NX 250 BX 252 FX 271 K Bus At the side used for adding Kemro modules Graphic interface DVI RS 485 A only for KEBA operating pan els 12 5 Dimensions weight Module height 120 mm Mounting width 270 mm Module depth 100 mm Weight 1266 g Technical data CP 263 S CP 263 X KEBA 2014 Project engineering manual V1 01 40 ...

Page 41: ...This product was developed for the use in industrial areas and can cause radio interference when used in residential areas 13 2 2 EMC guideline EN 61131 2 2007 Programmable controllers Part 2 13 2 3 Electrical safety and fire protection EN 61131 2 2007 Programmable controllers Part 2 13 2 4 Environmental and surrounding conditions EN 61131 2 2007 Programmable controllers Part 2 13 3 Standards for ...

Page 42: ...he described harmonized European standards x variant suffix Important notes This document is only an overview and not the original declaration of conform ity The original declarations of conformity can be requested from KEBA Any modification on the product s that is performed without KEBA s consent will render this declaration invalid The safety instructions contained in the documentation supplied...

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