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GB - 10

Safety Function STO

Electric 

Shock

Continue mains voltage with active STO function.

Compared to the disconnection by line contactors or motor contactors the integrated safety 

function enables a simple integration of drives to functional groups of a system. Thereby safe 

torque off can be limited to certain systems. A further advantage is that the recharge and dis-

charge time of the inverter DC link must not be considered. Thus the unit is faster again ready 

for operation after an interruption.

Regular electromechanical equipment are liable to abrasion. Loss of these equipment occurs 

by using the STO function and the maintenance costs are reduced.

Characteristic data for „Safe torque off“

Power supply for the rotation direction of the motor is interrupted (free-wheeling motor)

Used when monitoring of standstill is not necessary

Unintentional starting of the motor is prevented

No galvanic isolation of the motor from the inverter DC link

What is realized by the STO function related to EN 60204 ?

Emergency stop can be realized by the STO function, since the mains voltage may remain 

effective.
Emergency stop can be realized only in connection with a line contactor, which disconnects 

the mains voltage !

2.1 

Emergency stop according EN 60204

By using suitable safety switchgear units, stop category 0 and 1 according to EN 60204 can 

be reached by the STO function in the system. Note chapter 6 for safety switchgear units.

Stop category 0

„uncontrolled stop“, i.e. stop by immediate removal of power to the 

actuators.

Stop category 1

„controlled stop“, i.e. power to the actuators is retained to apply 

braking until the stop is achieved. The energy is switched off at 

standstill.

Emergency stop to EN 60204 must be functional in all operating modes of the drive module. 

The reset of emergency stop may not lead to an uncontrolled start of the drive.

Restart only 

after confir-

mation

The drive restarts if function STO is no longer released. In order 

to comply with EN 60204, it must be ensured by external meas-

ures that the drive restarts only after confirmation.

Without mechanical brake the drive leads to coast; motor is free-wheeling. Additional protec-

tive devices must be installed (e.g.locking systems) if damage to persons or property can 

occur.

Ensure coast 

of the motor

If danger to persons occur after switching off the motor control 

by STO, the entrance to hazard areas must remain closed until 

the drive stops.

 

Summary of Contents for COMBIVERT G6

Page 1: ...C O M B I V E R T Original Manual Mat No Rev 00G6NEF 0000 1H GB Safety Manual Safety function COMBIVERT G6 STO...

Page 2: ......

Page 3: ...11 3 Installation 12 4 Description of the Terminals 13 4 1 Assembly of the wires 13 4 2 Inputs 14 4 2 1 Specification of the STO inputs 14 5 Functional Description 15 5 1 Switching off 15 5 2 Switchi...

Page 4: ...GB 4 Table of Contents...

Page 5: ...ing or operation of the unit Aide Tip 1 2 Safety instructions Observe safety and operating instruc tions Precondition for all further steps is the knowledge and ob servance of the safety and operating...

Page 6: ...e local KEB agency 1 4 Copyright The customer may use the instruction manual as well as further documents or parts from it for internal purposes Copyrights are with KEB and remain valid in its entiret...

Page 7: ...Product code xx G6 x x x xxxx A B C D H I K L Validity of certificates The certification of controllers with safety tech nology since 05 2013 is only valid if the material number corresponds with the...

Page 8: ...ternal filter without braking tran sistor without safety function STO C like 2 with STO K like C with f 0Hz 3 internal filter with braking transistor without safety function STO D like 3 with STO L li...

Page 9: ...s of the Low Volt age Directive 2006 95 EC The harmonized standard of the se ries EN 61800 5 1 VDE 0160 is used This is a product of limited availability in accordance with IEC 61800 3 This product ma...

Page 10: ...rgency stop can be realized only in connection with a line contactor which disconnects the mains voltage 2 1 Emergency stop according EN60204 By using suitable safety switchgear units stop category 0...

Page 11: ...he IGBTs The error should be regarded as critical if the drive remains in STO status 2 2 Classification of STO according IEC61508 PFH 8 1 10 11 1 h PFD 7 1 10 6 on demand Proof Test Interval 20 years...

Page 12: ...mall parts fall into the COMBIVERT during assembly and wiring This also applies to mechanical components which can lose small parts during operation Check the safety functions and error responses and...

Page 13: ...s Assembly of connecting wires with wire end ferrules according to DIN46228 4 Cross section AWG Metal sleeve length Stripping length 0 2 0 75mm2 24 19 6mm 8 mm Assembly of connecting wires without wir...

Page 14: ...rminals KEB generally recommends the use of wire end ferrules in industrial environ ments 4 2 Inputs 4 2 1 Specification of the STO inputs STO Inputs Status 0 Status 1 UL V IL mA UH V IH mA max 5 15 3...

Page 15: ...mergency stop unit STO1 STO2 24V an on off on test is carried out before the modulation release to ensure that a switching off is possible Test every 24 hours In order to ensure safe operation the saf...

Page 16: ...0 32 X2A 1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 Power Unit X1A Power terminal block Control Circuit X2A Control terminal block Safety component X2B STO terminal block X4A Diagnostic interface At o...

Page 17: ...minal block X4A Diagnostic interface The displayed circuit shows wiring errors in the area of the emergency stop unit and supply line A possible short circuit on the primary side of the emergency stop...

Page 18: ...Power Unit X1A Power terminal block Control Circuit X2A Control terminal block Safety component X2B STO terminal block Safety module X4A Diagnostic interface With operation of the emergency stop unit...

Page 19: ...2A 1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 OPEN CLOSED Acknowledgment Quittung X2B Power Unit X1A Power terminal block Control Circuit X2A Control terminal block Safety component X2B STO terminal b...

Page 20: ...input 1 Quick stopping modulation off no auto matic restart Pn04 Source error prog input 16 I3 here in the example Function If the selected input becomes active the drive decelerates with the quick s...

Page 21: ...stems with ad justable speed security requirements VDE0160 Part 105 09 2003 informative EN50178 1997 Installation of high voltage systems with electronic equipment VDE 0160 04 1998 EN60664 1 2007 Isol...

Page 22: ...he T V Rheinland with the EC type examination 01 205 5183 11 The number address of the indicated constitution NB 0035 T V Rheinland Industrie Service GmbH Alboinstr 56 12103 Berlin Germany Tel 49 30 7...

Page 23: ...ersion Rev 1F 2012 01 Inscribed certification number change DC classification to middle at chapter 2 3 extended chap ter 5 2 Rev 1G 2013 02 FS marking inserted copyright changed Rev 1H 2014 01 Extende...

Page 24: ...nfo keb fr KEB UK Ltd Morris Close Park Farm Industrial Estate GB Wellingborough NN8 6 XF fon 44 1933 402220 fax 44 1933 400724 net www keb uk co uk mail info keb uk co uk KEB Italia S r l Via Newton...

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