Keating Of Chicago INCREDIBLE FRYING MACHINE Service Manual Download Page 13

10

Figure 4-3
Thermostat Bulb Positioning

V SERVICE

REMOVAL AND

REPLACEMENT OF

GREASE FILTER

The grease filter cleans grease from the air entering

the blower and burner assemblies, providing optimum

reliability and performance of the fryer. It consists of an

aluminum mesh which can be easily cleaned in a

dishwasher.

Removal:

1. Loosen filter handle thumbscrew (located on front

leg channel), drop handle down and slide filter

forward.

Replacement:

1. Center the filter under the filter handle thumbscrew

and slide it under the blower/spark module

assembly until goes in all of the way. Pull handle up

into place and tighten thumbscrew.

WARNING

ALL HI-LIMIT CONTROLS ARE PRESET AT THE

FACTORY FOR A SPECIFIC TEMPERATURE. DO

NOT ATTEMPT TO CHANGE THE SETTING OF THE

HI-LIMIT. IF THE HI-LIMIT FAILS TO SHUT OFF

BETWEEN 425°F AND 450°F DURING TESTING, IT

SHOULD BE REPLACED.

FLAME

ADJUSTMENT 

A. Gas Pressure

1. At gas valve, remove adjustment port cover, (brass

screw located above the black electrical terminal

box), rotate adjustment screw with screwdriver and

replace port cover.

2. To check the gas pressure (3" WC for natural gas

or 10" WC for Propane, low input units 2.4"), use

an allen wrench to remove the gas pressure test

port, located in the center of the 1/2" pipe T-fitting

which feed the 3/8" aluminum burner gas supply

tubes.

B. Air Flow

1. The air shutter is located in the front of the blower

cabinet where the two air hoses enter the cabinet.

It consists of two plates, each located directly

above an air hose and held in place by a hex head

screw. (See item #9, page 18)

2. To adjust the air mixture, loosen the shutter screw

for one burner only and move the shutter up or

down until the proper gas/air mixture is reached for

that burner. Tighten the shutter screw and repeat

the process for the other burner.

3. To determine the proper gas/air mixture, look into

the viewing window for each burner, located just to

the left of each burner air hose where the hose is

connected to the burner assembly.

l

bright red/orange with proper mixture – orange

“glow” around burner tube

l

too little air – orange “haze” around burner

tube (showing incomplete combustion)

l

too much air – blue at front of burner, or totally

blue

4. The burner air/gas mixture status chart shows the

burner flame characteristics over the complete

adjustment range of the air shutter. It can be used

to more accurately determine the burner air/gas

mixture to see if any adjustments are needed.

Each burner should be checked independently of

the other.

AIR SHUTTER POSITION

BURNER FLAME APPEARANCE

Fully closed

Dull red with aqua colored tips

|

Brighter red 

|

Bright red-orange with orange haze

Desired position

Bright red-orange with orange glow

Desired position

Bright red-orange with faint blue tips

|

Bright red

|

Duller red with faint blue tips or blue
at front of burner

Fully open

Dull red with blue haze or totally 
blue

Summary of Contents for INCREDIBLE FRYING MACHINE

Page 1: ...o os se e W Wh ho o S Se er rv ve e T Th he e V Ve er ry y B Be es st t INCREDIBLE FRYING MACHINE GAS FRYER Service Manual KEEP THIS MANUAL FOR TRAINING NEW PERSONNEL 1 800 KEATING www keatingofchicag...

Page 2: ...Timers 7 8 SECTION IV MAINTENANCE Warranty Repairs 8 Preventive Maintenance 8 Oil Breakdown 8 Thermostat Calibration 9 Thermostat Bulb Positioning 9 10 SECTION V SERVICE DIAGNOSIS Removal Replacement...

Page 3: ...ATION ADJUSTMENT ALTERATION SERVICE OR MAINTENANCE CAN CAUSE PROPERTY DAMAGE INJURY OR DEATH READ THE INSTALLATION OPERATING AND MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS...

Page 4: ...ignition system 120 VAC 9 neoprene cord with 3 pronged grounded plug Instant recovery to cooking temperature High temperature stainless steel flue lining 100 factory testing STANDARD ACCESSORIES Keati...

Page 5: ...NEVER introduce objects or liquids into fryer while operational which are not designed or made for cooking l THIS FRYER MAY NOT BE ALTERED MODIFIED OR CHANGED IN ANY WAY The State of California enact...

Page 6: ...g at test pressures above 1 2 psig 3 45 KPA fryer must be disconnected from gas supply piping system Counter model and flood model fryers must be restrained to prevent tipping when installed in order...

Page 7: ...propriate battery piping size ELECTRICAL CONNECTION The Keating Incredible Frying Machine IFM is equipped with a 9 neoprene covered 3 wire electrical cord with a three pronged grounded plug for protec...

Page 8: ...e has been provided to ensure optimum cooking while ensuring the safety of the operator Do not overfill the fryer vessel Figure 3 1 Fill Level Line Fill the fryer vessel with oil or MELTED solid short...

Page 9: ...or fryers with automatic basket lift a buzzer will sound and the basket s will rise automatically Allow oil to drain before removing 7 Place basket s on basket hanger rods on splashback of fryer and a...

Page 10: ...into a dry suitable receptacle and remove from cooking area 11 Spread Keating Klenzer liberally on tubes and sides of fryer vessel 12 A non abrasive scouring pad may be used to remove the now softene...

Page 11: ...output contacts will close CANCELING A CYCLE To cancel a cycle in progress press and hold any button for approximately two seconds The relay output contacts will open and the display will show the ti...

Page 12: ...s too loose will overshoot Overshoot The thermostat takes a long time to cycle and then misses its preset temperature by 20 F 40 F yielding a poor quality product n If the bulb is too tight the paper...

Page 13: ...e air shutter is located in the front of the blower cabinet where the two air hoses enter the cabinet It consists of two plates each located directly above an air hose and held in place by a hex head...

Page 14: ...ht light is faulty c If Over Maximum Temperature c Reset Hi Limit after oil has cooled light is on Hi Limit has down below 425 F Correct problem been activated which caused Hi Limit to activate See pa...

Page 15: ...ation b Calibrate thermostat See page 9 Calibration Oil in fryer vessel smokes a Oil has begun to breakdown a Replace oil b High carbon content in oil b Filter oil completely replace if necessary c Di...

Page 16: ...BURNER ASSEMBLY SEE PAGE 17 2 17 BURNER ORIFICE NATURAL GAS 14 IFM 016502 2 18 IFM 021869 2 20 IFM 021869 2 18 FRYER VESSEL INSULATED CALL 1 800 KEATING 1 19 DRAIN VALVE FRONT 1 14 IFM 016884 1 DRAIN...

Page 17: ...14 NOTE Part numbers correspond with the Incredible Frying Machine IFM Gas Fryer Parts List on Page 13 INCREDIBLE FRYING MACHINE IFM GAS FRYER ASSEMBLY I...

Page 18: ...15 NOTE Part numbers correspond with the Incredible Frying Machine IFM Gas Fryer Parts List on page 13 INCREDIBLE FRYING MACHINE IFM GAS FRYER ASSEMBLY II...

Page 19: ...R SWITCH LIGHTED MAIN ON OFF 1 015119 9 ROCKER SWITCH HI LIMIT TEST 1 015384 10 KEATING TIMER 2 023709 11 TIMING RELAY INSTANT ON 2 016189 12 RELAY BASKET LIFT AND INSTANT ON 2 008088 13 CONTROL PANEL...

Page 20: ...PLACEMENT KIT 1 NATURAL GAS 052562 LP GAS 052908 3 OBSERVATION WINDOW ASSEMBLY LENS 016101 COVER 1 015905 4 BURNER OUTER PLATE ELBOW ASSEMBLY LEFT OR RIGHT SIDE 1 022158 5 BURNER TO PLATE SEALING GASK...

Page 21: ...IN RELIEF PLASTIC 1 000470 000470 7 WIRING HARNESS NOT SHOWN 1 N A N A 8 AIR PLENUM 1 020816 025960 9 AIR SHUTTER LEFT 1 020273 025662 RIGHT 1 020607 025663 10 BLOWER BOX REAR COVER 1 1 800 KEATING 1...

Page 22: ...19 VIII WIRING DIAGRAMS 14 IFM WOSA 120V CONNECTION DIAGRAM KEATING ELECTRONIC TIMERS...

Page 23: ...20 18 20 IFM 120V CONNECTION DIAGRAM KEATING ELECTRONIC TIMERS...

Page 24: ...PARTICULAR PURPOSE OR WARRANTY AGAINST LATENT DEFECTS E XCLUSIONS The warranties provided by Keating of Chicago Inc do not apply in the following instances 1 Defects arising out of or resulting from...

Page 25: ..._________________ ADDRESS ______________________________________________________________________________________________________ CITY __________________________________________________________________...

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