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Product Structure

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23

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3

Handle

On/Off

LCD Display

Shimano Shifter

Throttle

Brake Lever

LED Rear Light

Rear Rack

Saddle

Frame

Stem

Chain

Battery

LED Head Light

Front Fork

Front Brake

Tire

Pedal

Controller

Derailleur

Motor

Rear Brake

Seat Post

Crank set

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Summary of Contents for FLIP

Page 1: ...www kbobike com KBO FLIP Owner s Manual ...

Page 2: ...d it carefully and familiarize yourself with the KBO Flip before using it to ensure safe use and prevent tragic accidents Be sure to retain this manual as your convenient KBO Flip information source To prevent your KBO Flip from being stolen and cannot be found it is suggested that you record the serial number of your bike Near the left crank connection ...

Page 3: ...The E bike Safety Checklist Start up Procedure Display Features Routine Operation Driving Range Parking Storage and Transport Basic Battery Charging Tips Bicycle Care Basic Troubleshooting Warranty Info Additional Warranty Terms Content 1 2 3 4 7 8 9 10 11 13 15 16 17 18 19 21 22 ...

Page 4: ... makes no representations about the safe use of bicycles under all conditions There are risks associated with the use of any bicycle which cannot be predicted or avoided and which are the sole responsibility of the rider You should keep this manual along with any other documents that were included with your bicycle for future reference however all content in this manual is subject to change or wit...

Page 5: ...ed Motor LCD Display 7 speed 20 MPH Intelligent 3 level Pedal Assist Half Twist Throttle 5 6 Hours 5 1 6 2 36 6 x14 6 x27 6 Front Fork Bike Frame Brake Charger Freewheel Shifter Tires Product Weight Package Weight Model Dimen sions Front Suspension Fork 6061 Aluminum 160mm Brakes 42V 2 0A 7 Speed Shimano 20 x3 CHAOYANG Tires 57 lbs 70 lbs 65 0 x23 2 x47 2 2 ...

Page 6: ...dle On Off LCD Display Shimano Shifter Throttle Brake Lever LED Rear Light Rear Rack Saddle Frame Stem Chain Battery LED Head Light Front Fork Front Brake Tire Pedal Controller Derailleur Motor Rear Brake Seat Post Crank set 1 2 3 4 5 6 7 9 10 11 12 8 13 14 15 16 17 18 19 20 21 22 23 24 ...

Page 7: ...frame then turn the latch lock down towards the latch to lock it in place The following assembly steps are only a general guide to assist in the assembly of your KBO Bike and is not a complete or ǡ Ǥ ϔ mechanic to assist in the assembly repair and maintenance of your bike For detailed instructions please view the KBO Flip assembly video found at www kbobike com 4 ...

Page 8: ...Assembly Instructions Step 2 Push the button on the headtube latch to release it and unlock the folding mechanism 5 ...

Page 9: ...tighten the screws Step 4 Open the quick release at the seat tube by swinging the lever open and outward fully Step 5 Move the seat up and down by sliding the seatpost in or out of the seattube DO NOT raise the seat post beyond the minimum insertion marking etched into the seatpost tube Adjust the seat and the head of seat is parallel with the top tube 6 ...

Page 10: ...the frame and slide it upwards carefully Assembly Instructions Step 6 Check the chain to make sure it is aligned Rotate the right pedal and crank toward the back of the bike as if you were pedaling backwards Observe the chain and make sure it runs smoothly through the drivetrain around the rear cog chain tensioner and front chain ring 7 Remove The Battery ...

Page 11: ...re tired or after drinking alcohol 6 Don t ride your bike in wet conditions as wet conditions can damage the battery and void the warranty Step 1 Push the button on the head tube latch upward so that release it and unlock the folding mechanism Step 2 Press the button on the middle latch of the frame outward to release it and unlock the folding mechanism Step 3 Fold the handlebar down and then fold...

Page 12: ...ly Ensure shift and brake levers are attached to the handlebar securely Ensure all brake and shift cables are properly lubricated Ensure the hub motor is spinning smoothly and the motor bearings are in good working order Ensure all power cables running to the hub motor are secured and undamaged Make sure the hub motor axle bolts are secured and all torque arms and torque washers are in place Ensur...

Page 13: ...n level 0 through 3 on the display remote 3 Press and hold the key for 3 seconds to turn on the headlight if needed or desired ͶǤ Ǥ ǡ Ǥ ϐ ǡ ȋͳ 2 most riders should be able to begin pedaling the bike with pedal assist 0 or 1 You may also use the throttle to accelerate and maintain your desired speed 5 The throttle is used by slowly and carefully rotating the throttle backward toward the rider When ...

Page 14: ...Display Features ᬚ ᬞ ᬛ ᬟ ᬜ ᬠ ᬝ 1 2 3 4 5 6 7 Battery Indicator Mode Switch Up Down Speed Indicator Pedal Assist Level Bike Status Function List 11 ...

Page 15: ...he demand of your riding The display contents are 1 Status Indicator ᶺ ᶺ ᶺ 2 Unit of Measure You can toggle between miles or kilometers based on your location and preference 3 Odometer Trip Odometer It shows total riding range and single riding range 4 Speed Indicator It shows the real time speed of your e bike 5 Battery Level Indicator The battery level indicator on the display will show the curr...

Page 16: ...ch 2 Press the UP and DOWN keys to select the parameter 3 Stay for 3 seconds to exit automatically Parameter Number P01 P02 P03 P04 P05 P06 P07 P08 ϐ Backlight Display Range Voltage Sleep Time Pedal Assist Level Wheel Diameter Magnet Number Speed Limitation ϐ 1 Darkest 3 Brightest 0 KM 1 MILE Default 36V 0 NEVER Range 0 60 Minutes 0 3 levels Range 0 100 13 ...

Page 17: ...l not be able to ride normally Parameter Number P09 P16 ϐ Powered Set up Reset ODO ϐ 0 None 1 Powered Press and hold for 5s Error Code Error Code E30 E33 E34 Error Code E35 E36 E37 ϐ Abnormal Communication Abnormal Current Throttle Abnormal ϐ Motor Phase Problem Motor Hall Defect Brake Failed or Brake Applied While Turning On 14 ...

Page 18: ... range requirements of your travel routes and the capabilities of your KBO Bike you can then adjust your riding characteristics if you desire The following table provides general estimates and outlines various factors effective range and their combined estimated effects on range This table is meant to help owners understand the factors that can increase or decrease range but KBO Bike makes no clai...

Page 19: ...allow all the systems to dry out Much like a regular bike use in wet conditions mandates a more regular maintenance schedule to ensure your bike does not become rusty corroded and to ensure all systems are always working safely ᶺ ǡ ǡ Ǥ ᶺ Ǥ recommendations on the proper lock hardware or procedures to secure your bike but we do recommend you take the appropriate precautions to keep your KBO Bike saf...

Page 20: ...The time that the battery takes to fully charge the battery is dependent on various factors including distance traveled riding characteristics terrain payload and battery age NOTICE The battery pack can take longer to charge when fully depleted and when the battery is new As your battery ages you might also experience increased charging times but this is only expected after 3 5 years of regular us...

Page 21: ...terwards and apply anti rust treatment to chain and other unpainted steel surfaces 6 Riding on the beach or in coastal areas exposes your bicycle to salt which is very corrosive Wash your bicycle frequently and wipe or spray all unpainted parts with anti rust treatment Damage from corrosion is not covered under warranty so special care should be given to extend the life of your bike when used in c...

Page 22: ...essive load 4 Battery discharged for long period of time without regular charges aged or damaged 5 Brakes rubbing 1 Charger not well connected 2 Charger damaged 3 Battery damaged 4 Wiring damaged 1 Damaged motor bearings 2 Damaged wheel spokes or rim 3 Damaged motor wiring 1 Charge the battery pack 2 Clean and repair connectors 3 Install battery correctly 4 Turn on bike with proper sequence 5 Dise...

Page 23: ...y injured or killed if you perform extreme riding ᶺ components or becoming seriously injured or killed ᶺ ϐ ǡ ǡ injury or death ᶺ Ǥ down the power to the electric motor whenever the brakes are engaged Check proper operation of brake switches before riding ᶺ ǡ Ǥ As a parent or guardian you are responsible for the activities and safety of your child The KBO Flip is not designed for use by children As...

Page 24: ...rranted to be free from manufacturing defects in materials and or workmanship for a 2 year period from the date of original purchase The battery warranty does not include damage from power surges use of improper charger improper maintenance or other such misuse normal wear or water damage The Following are Also Excluded from the Warranty Liability for material defects does not cover normal wear wh...

Page 25: ...es whether based on contract warranty negligence or product liability in connection with their products All claims to this warranty must be made through KBO Bike Proof of purchase may be required with any warranty request Components of the KBO Flip are subject to higher wear when compared to bicycles without power assistance This is because the KBO Flip can travel at higher average speeds than reg...

Page 26: ...www kbobike com ...

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