ZHEJIANG KAYO MOTOR CO., LTD.
WWW.KAYOMOTO.COM
5
1.
Service Information
1.1 Warnings
1.2 VIN Number
1.3 Main parameters list
1.4 Maintenance parameters list 1.5 Torque tightening
1.6 Lubricant, sealant
1.7 Cable, hose and wiring diagram
1.1 Safety precautions
Safety first
1. Wearing work clothes (coveralls), hat and safety boots suitable for the operation. In some
conditions safety glasses, dust masks, gloves and other safety protective supplies are needed
to protect you from injury.
2. Do not run the engine in unventilated places.
3. To prevent burns, do not touch the engine or exhaust until cooled.
4. Battery solution (dilute sulfuric acid) is a strong corrosive agent; contact with the skin,
contact with eyes may cause blindness. If the battery solution accidentally touches clothes or
skin, rinse immediately with clean cold water. If the battery solution is touches eyes, please
flush immediately with plenty clean cold water and get medical treatment as soon as possible.
Battery and battery solution should be kept out of reach of children. Battery charging will
produce flammable and explosive gases, if exposed to a source of fire or spark there is a risk
of explosion or fire. Please charge in well-ventilated places.
5. As gasoline is flammable and explosive. Pay attention to sparks as well as open flames.
Vaporized gasoline may explode if exposed to open flame or sprks , please choose
well-ventilated areas away form these hazards when refueling.
6. Attention, the rear wheel, clutch or other rotating parts and movable parts may clip hands
and clothes during maintenance.
7.
Two or more people must constantly greet each other when operating to ensure safety.
Disassembly and installation instructions
1. All the Parts, lubricants oils and fluids must be Kayo brand parts or Kayo recommends.
2. During disassembly, Please sort and separate out the parts and fasteners of each system to
ensure that everything is put back together properly.
3. Clean the vehicle or parts to be serviced before inspection.
4. The Gasket, o-ring, piston pin baffle ring, cotter pin and other one time use parts must be
replaced after disassembling.
5. Snap rings can be deformed if opened too much during disassembly. DO NOT re-use
deformed snap rings.
6. After disassembly and inspection, clean the parts and blow the cleaning agent away with
compressed air before measurement. Grease the moving surface before assembly.
7. During disassembly, check all the necessary specificationss and measure according to
directions in this manual. Make sure measuments and conditions are within specification.
8. Bolts, nuts, screws and other fasteners shall be pre-tightened and then tightened in
accordance with the specified tightening torque in a diagonal sequenece. From large to small,
and from inside to outside.
9.
Inspect all rubber parts during disassembly and replace if necessary. In addition, as some
rubber pieces are not resistant to corrosive materials, please keep them from contacting
volatile oils, grease, or liquids.
