KAUP 3,5T351.2 Operating Manual Download Page 20

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Operating Manual

Original Operating Manual

Never reach into the unit as long
as parts could still be moving due
to the danger of squashing or
shearing.

0100016601

Use suspension point!

0100015001

ko xxxxxx

KAUP

– order number

without, engraved in

the material

Troubleshooting

Troubleshooting should only be performed by qualified and authorised personnel.

Fault

Possible cause

Correction

Rotator

When rotating

Rotates too slowly

Oil flow from LT too low

Increase oil flow at LT

Vibration when rotating

Bolts on device loose

Tighten bolts

Bolts on hydraulic
motor loose

Tighten bolts

Jerky rotation

Oil flow stalling

Increase oil flow at LT

No rotation

Couplings are not
engaged

Check couplings and
engage

Hydraulic motor
defective

Change hydraulic motor

is overloaded

Check weight and torque
required

Slips

is overloaded

Check weight and torque
required

Slides move
downwards

Load not clamped

Clamp load

Summary of Contents for 3,5T351.2

Page 1: ...riginal Operating Manual 1 Edition 09 17 Subject to modifications Rotators 3 5T351 2 3 5T391 2 3 5T351 2 Rotator without sideshift and slewing ring internal gearing 3 5T391 2 Rotator with sideshift an...

Page 2: ...use 5 2 Safety aspects 6 3 Design 7 3 1 Efficient equipment settings on electric vehicles 7 3 2 Proper use of the equipment 7 3 3 Improper use 8 3 4 Hydraulic oil flow required 8 4 Installation and ch...

Page 3: ...f the Operating Manual 22 12 EC Declaration of Conformity Summary 22 Our service department in Aschaffenburg will be happy to answer your technical questions and to provide additional support Technica...

Page 4: ...following symbols are used in this operating manual to highlight details of special importance Identifies details relating to do s and don ts for the purpose of avoiding injury and property damage Spe...

Page 5: ...nents Inappropriate installation maintenance inspection and servicing Assignment of unqualified or non authorised personnel Claims raised by third parties 1 7 Limits of applicable use KAUP attachments...

Page 6: ...safe distance away from moving reciprocating or rotating parts of the attachment to avoid danger of crushing pinching or entanglement Notify the responsible department person immediately of changes a...

Page 7: ...ower brackets 11 The optional side shift 12 is equipped with support rollers 13 and is bolted or welded onto the ground plate 1 3 1 Efficient equipment settings on electric vehicles Please use our ref...

Page 8: ...ersons with the load or load handling devices Mounting auxiliary equipment on the attachment such that the original mode of usage is changed e g fork extensions must be authorised by the manufacturer...

Page 9: ...ssioning should be performed by qualified and authorised personnel only Pay attention to a sufficient load carrying capacity of the lifting means The following are examples of preferred lifting means...

Page 10: ...s 5 with a torque of 190 Nm Connect the hose lines 7 to the hydraulic connectors on the lift truck Demount the safety retaining stops 8 and limit stops 9 and slide the fork arms from the side onto the...

Page 11: ...edly in both directions to maximum extent Rotate the rotator left and right several times Inspect the hydraulic connections for leakage 4 2 2 Adjustment after putting into service The hydraulic system...

Page 12: ...her the attachment nor the load comes into contact with the ground 5 4 Rotate Rotation can cause damage to the load and the attachment Ensure sufficient distance of the load to the floor the ceiling t...

Page 13: ...they can result in a risk of accident The EC Declaration of Conformity by the manufacturer becomes invalid and you assume full responsibility in the case of accident Use only original spare parts from...

Page 14: ...modifications are for example those which affect the stability performance speed and strength of components The EC Declaration of Conformity is invalidated by a significant modification of the attachm...

Page 15: ...length of over 2 400 mm or raised load centres amended shorter maintenance intervals should be agreed by the user with the manufacturer 6 3 1 Rotator and flange Daily Check all lines hoses and connect...

Page 16: ...stops 6 7 Replace defective bolts 6 and washers 7 Check the wear on the bolts 8 and limit stops 9 Replace the defective parts Ensure that all safety retaining stops 6 7 and limit stops 8 9 are remount...

Page 17: ...ge and damage After 50h every 500h thereafter Check 1 spacer 2 on the slewing ring 3 base plate 4 5 on the upper hooks 6 7 on the lower hooks 8 9 on the cover sheet 10 11 14 and nut 12 on the gear box...

Page 18: ...KAUP customer service As necessary Replace defective supporting rollers 21 in the hooks 18 by removing the screws 17 Using suitable lifting equipment tilt the complete equipment forwards off the fork...

Page 19: ...der mount and nut 26 of the cylinder 27 Cylinders are installed with axial clearance of 1 5 to 2 mm 6 3 4 Identification plate and caution board Number Description KAUP order number 1 Identification p...

Page 20: ...onnel Fault Possible cause Correction Rotator When rotating Rotates too slowly Oil flow from LT too low Increase oil flow at LT Vibration when rotating Bolts on device loose Tighten bolts Bolts on hyd...

Page 21: ...re at the FFZ Bore of the throttle valve is too small Re bore the throttle valve or replace it with a larger one Jerky shifting action Supporting roller defective Replace supporting roller Sliders not...

Page 22: ...support e g pallets These must not be damaged The attachment must be secured against slipping or tipping over on the support 10 Decommissioning and storage If the attachment is to be stored for an ext...

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KAUP 3,5T351.2, Operating Manual

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