Kauo Heng KH-323 SERIES - V2 Operation Manual Download

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KAUO HENG

COMPUTERIZED FLAT KNITTING MACHINE

KH-323 SERIES – V2

OPERATION MANUAL

OVERVIEW OF KH-323 SERIES-V2

1. Yarn carrier selection

2. Carriage

3. Operation bar

4. Main cover

5. Fabric take-down roller

6. Controller

7. Main motor

8. Side tension

9. Top tension

10. Side cover

Summary of Contents for KH-323 SERIES - V2

Page 1: ...KAUOHENG KH 323 SERIES V2 OPERATION MANUAL 電腦橫編織機 KH COMPUTERIZED FLAT KNITTING MACHINE ...

Page 2: ...e we also pleased for your cooperation to make the machine serve longer by reading this operator manual carefully before commencing your production Yours sincerely Kauo Heng Precision Machinery Industrial Co LTD Address No 20 Lane 14 Ho Ping Rd Panchiao Taipei Taiwan Tel 886 2 29559258 Fax 886 2 29629153 E mail kauoheng ms58 hinet net Website www kauoheng com tw Model KH 323 SERIES V2 Gauge G Knit...

Page 3: ...NG MACHINE KH 323 SERIES V2 OPERATION MANUAL 2 OVERVIEW OF KH 323 SERIES V2 1 Yarn carrier selection 2 Carriage 3 Operation bar 4 Main cover 5 Fabric take down roller 6 Controller 7 Main motor 8 Side tension 9 Top tension 10 Side cover ...

Page 4: ...rve 4 2 Installation 6 3 Operation 10 3 1 Power switch 10 3 2 Operation bar 10 3 3 Yarn feeder 11 3 4 Top tension 12 3 5 Latch brush 13 4 Cleaning filter 13 5 Needle bed 14 6 Cam plate distance 16 7 Remove carriage 16 8 Fabric take down system 17 9 Racking mechanism 18 10 Carriage combination separation 20 ...

Page 5: ...to a heat generation source such as a furnace oven Do not install the machine at a place subject to rapid temperature changes The temperature should be 0 35 inside the controller Do not install the machine at a place where there is a lot of dust and dirt or a location affected by chemical gases sea breeze etc Do not install the machine at a place subject to excessive moisture The humidity should b...

Page 6: ...g while moving the machine It is very important when moving the machine The yarn carrier rail shall never be used to push the machine since it will distort the rail Fig 1 1Correct position of jacking the machine 3 When connecting the electric power attention must be paid to the correct voltage And make sure the ground wire connected ...

Page 7: ...recommend the machine to be leveled with rubber padding for best result Remove grease from the polished parts before starting to operate the machine About the moving parts must be lubricated and cleaning according to the following instruction Maintenance of machine Cleaning Where to clean Interval Top tension equipment Every 8 12 hours Side tension equipment Every 8 12 hours Needle beds front back...

Page 8: ...CHINE KH 323 SERIES V2 OPERATION MANUAL 7 Where to clean Interval Cams inside carriage Every 3 months Filter in front cover of main motor Every 8 12 hours Filter in front cover of controller Every 8 12 hours Internal controller Once a month ...

Page 9: ...L 8 Oil Lubrication Where to clean Interval Open the cover of main motor to clean Once a year Open back side of controller to clean Open Once a year Where to oil Oil type Interval Carriage rail SAE 10W 10 oil Every 8 12 hours Carrier rail Stopper SAE 10W 10 oil Every 8 12 hours ...

Page 10: ...nd of the tubes is leveled with the base plate tighten the screws and connect the plug of stop motion situated at the left rear end Where to oil Oil type Interval Needle beds front back Kauo Heng oil 1 Every 8 12 hours Driven pulley bracket SAE 10W 10 oil Every 3 months Chain Take down High Temp Grease Once a year ...

Page 11: ...s slowly and stops when you loosen 3 2 2 Starting When turning backward of the operation bar machine starts Machine starts from slow speed and runs in preset speed when reaching the first terminal sign 3 2 3 Stop When the machine is running you can turn operation bar in any direction to stop machine 3 2 4 Machine executes protection mode automatically when machine stops over 3 seconds You must tur...

Page 12: ... yarn feeder must be in the central position between front and rear needles also check its height refer to Fig 3 3 When work several yarn feeder in knitting the position of carrier should be adjusted to make each yarn feeder not be overlapped it avoids damage of the parts The yarn carrier on rail must be adjusted in easy moving adjustment refers to Fig 3 4 Fig 3 3 Position of yarn carrier Loosen t...

Page 13: ...ERATION MANUAL 12 3 4 Top tension Top tension springs should have the correct tension the opening of the knot catcher must be set according to the yarn count that is being knitted Fig 3 5 Top tension Tension adjust dial Knot catcher adjust Knot catcher Tension disk ...

Page 14: ...it the needle latch to close in knitting the correct brush setting is illustrated in Fig 3 6 Fig 3 6 Correct position of brush 4 Clear filter Filters are equipped in the controller and in the parts of main motor it prohibits dust to come inside Please take out the filter and dust it often refer to Fig 4 1 Fig 4 1 Cleaning filter Filter ...

Page 15: ... needle bed is the same with regular needle high butt and low butt Fig 5 1 The structure of front rear needle bed For the knitting needles in unused you don t need to dismantle them All you have to do is to push them in the unactive position In Fig 5 2 take out the steel wire firstly and push to the shown area and replace the steel wire Fig 5 2 Unworked position ...

Page 16: ...les high butt and low butt KH 323DTJ V2 is with transfer needles high butt and low butt They all have one more step of jacks on front and rear needle beds to do more function Fig 5 3 The structure of front rear needle bed The unused butt needles and jacks you jacks you just push them down to the unworked position Of course you must pull out and back the steel wire A B for procedure Fig 5 4 Unworke...

Page 17: ...t cam plate distance 7 Remove carriage When it becomes necessary to remove the carriage it can be remove from the left hand side or the right hand side The procedures are as following 1 Turn off the power firstly 2 Remove the side cover 3 Disconnect the two plugs on back of carriage 4 Remove the fitting screw and cap bolt on connecting plates as shown in Fig 7 1 Then pay attention to remove the ca...

Page 18: ...gs to adjust the take down tension strength Each roller can be adjusted individually The pressure of roller gets larger and the speed of fabric take down gets faster To detect fabric falling or wraparound there is equipped with a press off detector in the front of roller and a fabric roll up detector in the back of roller The machine will stop automatically when the fabric happens fall or wraparou...

Page 19: ...racking or the right racking by one pitch 3 In each racking position the rear bed and the front bed must be kept in correct corresponding relation You check it with pushing one front needle to tuck position the hook of front needle and the knock bit of rear bed should be at the same position Fig 9 1 Initial position of needle bed 4 If there has racking instruction in programming you must enter the...

Page 20: ...19 stepped screws Right rear Right front 5 If the corresponding position of needle bed is not proper loosen the stepped screws and adjust the rear bed to correct position then tighten the stepped screws after adjustment Refer to Fig 9 2 Fig 9 2 Adjusting the position of needle bed ...

Page 21: ... Please operate combination or separation as follows 1 Turn off power 2 Loosen the four screws unconnected plate of driving belt push the connecting block to the direction of carriage to pass then take off the connecting block 3 In separate situation the interval of two knitting piece must be minimum 8 inch Each 4 inch inactive area to left and right from the central needle 4 Move carriage to the ...

Page 22: ...KAUO HENG COMPUTERIZED FLAT KNITTING MACHINE KH 323 SERIES V2 OPERATION MANUAL 21 0 9 8 7 6 5 4 3 2 1 F4 F5 F3 F2 F1 INSTRUCTION MANUAL 0 START 26 1 EDIT 26 2 RUN 31 3 FILE 40 4 FUNCTION 43 5 TEST 45 ...

Page 23: ... width Line No 1 is not allowed 0 Setting from 0 99 Racking 1 Rack right 1 pitch 1 Rack left 1 pitch In racking the maximum of knitting speed is No 6 Face to the front of machine you see the direction of movement of the rear bed Stitch Setting from 0 99 14G 00 is zero Tightest Larger numeric gets longer loop Left yarn carrier 1 Left rear stitch Knitting speed Line No Racking Take down Speed Left f...

Page 24: ... Short needle width Line No 1 is not allowed 0 Setting from 0 99 Racking 1 Rack right 1 pitch 1 Rack left 1 pitch In racking the maximum of knitting speed is No 6 Face to the front of machine you see the direction of movement of the rear bed Stitch Setting from 0 99 14G 00 is zero Tightest Larger numeric gets longer loop Left yarn carrier 1 Left rear stitch Knitting speed Line No Racking Take down...

Page 25: ... 1 8 9 Short needle width Line No 1 is not allowed 0 Setting from 0 99 Racking 1 Rack right 1 pitch 1 Rack left 1 pitch In racking the maximum of knitting speed is No 6 Face to the front of machine you see the direction of movement of the rear bed Stitch Setting from 0 99 14G 00 is zero Tightest Larger numeric gets longer loop Left yarn carrier 1 Left rear stitch Knitting speed Line No Racking Tak...

Page 26: ...ious line 1 8 9 Short needle width Line No 1 is not allowed 0 Setting from 0 99 Racking 1 Rack right 1 pitch 1 Rack left 1 pitch In racking the maximum of knitting speed is No 6 Face to the front of machine you see the direction of movement of the rear bed Stitch Setting from 0 99 14G 00 is zero Tightest Larger numeric gets longer loop Left yarn carrier 1 Left rear stitch Knitting speed Line No Ra...

Page 27: ...E ERROR you must switch off the machine and contact our agent or our service department There are five selections in main menu as Fig 0 2 illustrates and numeric corresponds to selection Please directly press numeric key on keyboard then enter it Fig 0 2 1 EDIT Press in main menu then display edit menu There are five selections in edit menu as Fig 1 1 illustrates 1 Open file 2 New file 3 Yarn carr...

Page 28: ...e In Fig 1 2 input the file name with numeric and press SURE then enter program to edit When opening the file input file name which is not existent And the screen will appear Fig 1 3 warning screen and then press to enter file or press to exit Fig 1 3 Edit screen appears two lines of instructions cursor stops on the racking position directly use numeric key and left RIGHT key to edit instruction o...

Page 29: ...his function is allowed jump to any line If the input line No is over total line it will jump to the last line Fig 1 6 Jump F1 F3 F2 Left yarn carrier 1 Left rear stitch Knitting speed Line No Racking Take down Speed Left front stitch Left rear cam Right rear cam Right yarn carrier 1 Right rear stitch Repeat start line Repeat count Repeat end line Right front stitch Right front cam Left front cam ...

Page 30: ...d lines Fig 1 7 EXIT Press EXIT then the system will ask you to save this file if it is not a new file directly press SURE to use the same file name to save The screen displays as Fig 1 9 then press If you don t want to save press twice to exit Fig 1 10 F4 F5 F1 F1 F5 Fig 1 8 Fig 1 9 Save file Not save ...

Page 31: ...ter you edit the first line press to insert blank line and go on editing Fig 1 11 1 3 YARN FEED Quickly edit the working yarn carriers of any file Fig 1 12 1 4 STITCH Quickly edit the working stitch value of any file Fig 1 13 1 5 TAKE DOWN Quickly edit the working take down value of any file Fig 1 14 F2 ...

Page 32: ...h is error it displays as Fig 2 1 You should go to the TEST mode correct it then come back to RUN mode Fig 2 1 Fig 2 2 Enter Fig 2 2 display will show the file name system carriages TWIN for separation or COMB for combination START start needle END end needle SET total pieces PIECES finished pieces after setting press to enter Fig 2 3 2 F1 ...

Page 33: ...ng the program the needle bed must be racked back to the home position In case the program racks one level to the right it needs rack one level to the left back to the home position before ending Feeder 1 error Feeder 2 error Feeder 3 error Feeder 4 error Feeder 5 error Feeder 6 error Before ending the program the yarn feeder must return to home position Otherwise it is impossible to proceed the n...

Page 34: ...le must be smaller than the number of end needle END NEEDLE ERROR The number of end needle must be larger than the number of start needle or smaller than the number of total needle START SPEED 0 The first line Speed must be setting don t setting 0 TRANSFER ERROR Without transfer function END COURSE ERROR Over 998 courses Tab 2 2 Error message table Please correct the error of edited program accord...

Page 35: ...f right system Column 3 displays LEFT the left carriage RIGHT the right carriage Finish setting and press to enter Fig 2 4 Fig 2 4 Right side of screen display RUN Turn the operation bar for knitting EDIT Edit stitch value and knitting speed See Fig 2 5 Fig 2 6 Fig 2 7 Fig 2 8 Fig 2 9 Fig2 10 Fig 2 11 1 PC Knit 1 piece and stop machine ORG Give up the fabric on knitting The method you turn the ope...

Page 36: ...move the cursor to the area of being changed and press the numeric key to correct it For example in Fig 2 6 the 12 is replaced by 15 then all the stitch value 12 is are changed with 15 in this file Press in SPEED Fig 2 7 Speed Fig 2 7 displays the exchange of knitting speed Directly press the numeric key to change knitting speed or press UP DOWN key to the changed line and correct it F2 1 2 ...

Page 37: ...ctly move the cursor to the area of being changed and press the numeric key to correct it Press in REPEAT Fig 2 9 Repeat Fig 2 9 displays the repeat count Directly move the cursor to the area of being changed and press the numeric key to correct it Press in WIDTH Fig 2 10 Width Fig 2 10 displays the short needle width Please press numeric key to fill in the needles directly 4 3 5 ...

Page 38: ...1 displays the shock Directly move the cursor to the area of being changed and press the numeric key to correct it Fig 2 12 Production times Fig 2 12 Machine stop If the fault signal auto stop equipment is operated it will display the fault signal as Fig 2 13 and corrective action refer to Table 2 3 2 4 Fig 2 13 6 ...

Page 39: ...c rise is occurred If yes please do the action to correct it NEDL R F Check if needle breakage or fabric rise is occurred If yes please do the action to correct it NEDL R B Check if needle breakage or fabric rise is occurred If yes please do the action to correct it DROP Check if fabric fall or take down speed slow is occurred If yes please do the action to correct it ENTANGLE Check if fabric roll...

Page 40: ... KCF3054 is damaged or cams cannot run smoothly without any obstruction If yes please do the action to correct it CAM RF Check if right front side pc board KCF3054 is damaged or cams cannot run smoothly without any obstruction If yes please do the action to correct it CAM RB Check if right back side pc board KCF3054 is damaged or cams cannot run smoothly without any obstruction If yes please do th...

Page 41: ...PERATION MANUAL 40 3 FILE Fig 3 1 3 1 DISP Display Select file location from RAM or USB Fig 3 2 Fig 3 3 Move cursor to select the displayed file name and press SURE the system will execute program once simultaneously and display screen as Fig 3 4 Fig 3 3 Fig 3 4 F1 ...

Page 42: ...ES V2 OPERATION MANUAL 41 3 2 DEL Delete the input file name and press for sure Fig 3 5 3 3 COPY Input source file name and target file name and press for sure Fig 3 6 3 4 TRANS Save file to USB floppy Fig 3 7 3 5 READ Load file from USB floppy Fig 3 8 F1 F1 ...

Page 43: ...KAUO HENG COMPUTERIZED FLAT KNITTING MACHINE KH 323 SERIES V2 OPERATION MANUAL 42 3 6 CLEAR Clear all files Fig 3 9 Fig 3 10 Fig 3 11 Enter code No 555 ...

Page 44: ...INE KH 323 SERIES V2 OPERATION MANUAL 43 4 FUNCTION Fig 4 1 4 1 STITC Stitch parameters directly adjust with numeric Machine has two sets of stitch parameters one is for separation system and the other is for combination system Fig 4 2 Fig 4 3 ...

Page 45: ...CHINE KH 323 SERIES V2 OPERATION MANUAL 44 4 2 BUZZ Setting buzzer function in action or not Fig 4 4 4 3 MODE Setting display mode in English and in Chinese Fig 4 5 4 4 SYSTEM Setting left and right carriage system is open or not Fig 4 6 2 1 ...

Page 46: ...KAUO HENG COMPUTERIZED FLAT KNITTING MACHINE KH 323 SERIES V2 OPERATION MANUAL 45 5 TEST Fig 5 1 5 1 RACKING Fig 5 2 5 2 MAIN MOTOR Fig 5 3 ...

Page 47: ...M POS Cam Position CAM ORG Cam Origin NEEDLE BREAK Probe needle SHOCK Collision sensitivity LIMLT L L Limit sensor DROP Fabric fall detector LIMLT R R Limit sensor OVER Main motor overload T TEN 1 Top tension error RACK Racking T TEN 2 T ten slow speed 24V 24V S TEN L L Side tension ROLLPUSH Take down open S TEN R R Side tension ORG Left Origin sensor RUN High speed ENTANGLE Fabric roll up SL Slow...

Page 48: ...OPERATION MANUAL 47 5 4 CAM Move cursor to make the cam or the yarn feeder solenoid in action Fig 5 6 5 5 TAKE DOWN Setting the speed of fabric take down then turning the operation bar to test Fig 5 7 5 6 STITC Stitch Setting the value Press to test Fig 5 8 F1 F4 ...

Page 49: ...4 STITCH 2 NEW PLS IN FILE NAME _ PLS IN FILE NAME _ SURE EXIT SURE EXIT SURE EXIT SURE EXIT SURE NAME SURE EXIT SURE EXIT SURE EXIT SURE EXIT SURE EXIT 912 END 3 YARN FEED 3 YARN FEED SET YARN FEEDER OF COLOR YARN FEEDER LEFT 020400 RIGHT 103000 SURE EXIT 00 12 11 20 SURE EXIT 2 00 00 4 00 00 3 00 00 5 00 00 6 00 00 8 00 00 7 00 00 00 99 30 __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __...

Page 50: ...ASE ORIGIN RETURN SURE EXIT PLEASE PULL DOWN BAR SURE EXIT LEFT 103000 LEFT ENABLT TOTAL 0404 RIGHT 020400 RIGHT ENABLT COURSES 024 SURE EXIT START 001 SET 9999 FILE 912 END 0360 PIECES 0025 SYSTEM TWIN START 912 001 0 002 0 6 1 0 1 30 30 30 30 4 0 4 0 1 1 1 1 1 1 1 1 0 3 0 3 30 30 30 30 000 000 000 000 000 000 001 0 002 0 6 1 0 1 30 30 30 30 4 0 4 0 1 1 1 1 1 1 1 1 0 3 0 3 30 30 30 30 000 000 000...

Page 51: ..._ __ __ __ __ __ __ __ __ __ __ __ 1 STITCH 2 SPEED 3 TAKE DOWN 4 REPEAT 5 WIDTH COURSE SPEED 001 CHANG SPEED DATA 8 SURE EXIT 005NDLS SHORT NEEDLE WIDTH 9 SURE EXIT 005NDLS 1 00 00 SURE EXIT 2 00 00 4 00 00 3 00 00 5 00 00 6 00 00 8 00 00 7 00 00 00 99 004 COURSE REPEAT COUNT SURE EXIT 002 6 SHOCK SHOCK 7 1 9 SURE EXIT RUN EDIT 912 ORG 1PCS 0055 EXIT 9999 001 0 002 0 6 1 0 1 30 30 30 30 4 0 4 0 1...

Page 52: ... TRANS 5 READ 6 CLEAR SURE EXIT 5 READ 3 COPY 1 DISP 4 TRANS 3 DEL 6 CLEAR SURE EXIT SURE EXIT SURE EXIT SURE EXIT SURE EXIT SURE EXIT SURE EXIT SURE EXIT ARE YOU SURE REALY SELECT FILE LOCATION EXIT RAM USB RAM RAM RAM RAM ALL 912 0055 9999 001 0 002 0 6 1 0 1 30 30 30 30 4 0 4 0 1 1 1 1 1 1 1 1 0 3 0 3 30 30 30 30 000 000 000 000 000 000 WELCOME TO KAUOHENG SYSTEM 1 EDIT 5 TEST 3 FILE 2 RUN 4 FU...

Page 53: ...M YARNFEED L SYS 1 R SYS 1 L B 0 L F 0 R B 0 R F 0 1 9 SURE EXIT 1 STITC 2 BUZZ 3 MODE 4 FUNC 4 SYSTEM LT RT 23 29 19 26 TWIN LT RT 31 26 24 29 KEYBOARD ENABLE ALARM ENABLE ENBL DISA ENBL DISA LEFT ENABLE RIGHT ENABLE 5 TEST 1 RACKING 2 MAIN MOTOR 3 IN OUT RACKING TO LEFT RACKING TO RIGHT PLEASE TEST RACKING 000000 BAR LOW SPEED BAR INCHING MAIN SERVO TEST B F F B F B F B B 1 6 4 CAM SNGL ALL AUTO...

Page 54: ......

Page 55: ...KAUO HENG PRECISION MACHINERY INDUSTRIAL CO LTD 台灣省台北縣板橋市和平路 14 巷 20 號 Address No 20 Lane 14 Ho Ping Road Panchiao Taipei Taiwan TEL 886 2 29559258 FAX 886 2 29629153 http www kauoheng com tw E mail kauoheng ms58 hinet net ...

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