Kattsafe RL424 Installation Manual Download Page 13

Step 2

Measure the required length of the cage 
and cut all 10 straps to the required length. 
It is important to carefully remove any 
sharp edges using a metal file.

Step 3

Line up all the straps on one end with the 
bolt slot facing upwards and mark the 
location of the intermediate hoop bolt 
positions on all 10 straps.

Step 4

 

– Insert the intermediate hoop strap fixing 

bolts into all 10 straps to the locations 
marked.

 

– Then insert a strap fixing bolt to either 

end of all straps for connection to the top 
and bottom hoop.

11

INSTALLATION PROCEDURE

STEP 1 - PRE INSTALLATION CHECK

Prior to installation the condition of the fixed ladder 

and structure to which it is attached must be 

checked for suitability. 

The cage entry height must be measured carefully 

as it must be within 2.0 - 2.2 metres from the lower 

landing (see diagram page 10).

The checklist on page 16 will assist with critical 

assessment criteria.

Do not proceed with installation of this  

   system if any of the checking criteria does not  

   meet the required standards. Seek advice from  

   the manufacturer regarding other options.

STEP 2

Assemble top, lower and intermediate cage hoops using 1 M8 x 25 

cup head bolt and nut set for each hoop.

Ensure dome head is placed on the inside of the cage to  

avoid any injuries to users.

STEP 3

Measure the required length of the cage and cut all 10 straps to the 

required length. It is important to carefully remove any sharp edges 

using a metal file.

Ensure cage length allows for 2.0-2.2M space between lower  

   landing and cage and a minumum of 1000mm extension  

   above the roof landing (see diagram page 10).

Sayfa Systems

1029 Mountain Highway

Boronia Vic 3155

Tel:- 03 8727 9000

Fax:- 03 8727 9099

Email:- [email protected]

Web:- www.sayfa.com.au

1

REVISIONS

REMARKS

Date

2
3
4
5

SAYFA SYSTEMS CONFIDENTIAL MATERIAL

This drawing is copyright© and all rights are reserved.

The design and specifications contained herein are

confidential and the property of SAYFA SYSTEMS. The

information may not be divulged or used in any form or

by any means, for any purpose other than that stated by

SAYFA SYSTEMS. Storage or transmittal, copying or

reproduction, viewing or scanning of this Drawing by any

person or party, whether in whole or in part is prohibited,

except with express prior written consent by SAYFA

SYSTEMS.

Drawing No.

By Rep

14/5/2013

3563

MV

Update details
Replace Hoop
Drg update
Drg Update

...

XX

3/05/15

RP

3/05/15

2/7/15

MV

11/5/16

MV

Modular Ladder Cage with Adjustable

Extrusion

Aluminium

Material

Product

Code

FAB NO:

Note: All Drawings are designed to comply with AS 1657

2000

-2200

Cage

Lengt

h

=

Hei

ght

les

s1100m

m

Height?

MA

X 1

800

 Sp

acin

g

Ensure Straps are cut to correct length.

Straps

M

ax

1500

2. Join The hoops together

M8 x 20 Cup Bolt

3. Slide the cup-bolt into strap

4. Attach Flanged Nut

1. Cut  extrusion to desired length

(10 Straps required per cage)

Dr

awing No

. 356

3

Ensure cage length allows for 2.0-2.2m space 
between lower landing and cage and a minimum 
of 1000mm extension above the roof landing.

12

INSTALLATION PROCEDURE

 STEP 4

Line up all the straps on one end with the bolt slot facing upwards 

and mark the location of the intermediate hoop bolt positions on all 

10 straps.

 

Depending on the length of the cage, the intermediate hoops  

are to be equally spaced. Max spacing 1800mm.

STEP 5

Insert the intermediate hoop strap fixing bolts into all 10 straps to 

the locations marked.

Then insert a strap fixing bolt to either end of all straps for 

connection to the top and bottom hoop.

STEP 6

Attach number 

2 strap

 to top hoop first. Use battery operated 

impact driver to secure firmly.

 

Ensure the strap rounded face is attached on the inside  

of the cage hoop.

Nut

Outside Cage

Inside Cage

Domed Bolt

1

REVISIONS

REMARKS

Date

2
3
4
5

SAYFA SYSTEMS CONFIDENTIAL MATERIAL

This drawing is copyright© and all rights are reserved. The

design and specifications contained herein are confidential

and the property of SAYFA SYSTEMS. The information may

not be divulged or used in any form or by any means, for any

purpose other than that stated by SAYFA SYSTEMS. Storage,

transmittal, forwarding to third party, copying, reproduction,

viewing or scanning of this Drawing by any person or party,

whether in whole or in part is prohibited, except with express

prior written consent by SAYFA SYSTEMS. The perspective is

only an indication of the planned installation.

Drawing No.

Rep

By

Sayfa Group

1029 Mountain Highway

Boronia Vic 3155

Tel:- 03 8727 9000

Fax:- 03 8727 9002

Email:- [email protected]

Web:- www.sayfa.com.au

2/7/15

6057

...
...
...
...

Proofing

MV

Cage hoop and Strap numbers

Aluminium

Material

Product

Code

FAB NO:

1

2

3

4

5

6

7

8

9

10

Dr

awing No

. 605

7

12

INSTALLATION PROCEDURE

 STEP 4

Line up all the straps on one end with the bolt slot facing upwards 

and mark the location of the intermediate hoop bolt positions on all 

10 straps.

 

Depending on the length of the cage, the intermediate hoops  

are to be equally spaced. Max spacing 1800mm.

STEP 5

Insert the intermediate hoop strap fixing bolts into all 10 straps to 

the locations marked.

Then insert a strap fixing bolt to either end of all straps for 

connection to the top and bottom hoop.

STEP 6

Attach number 

2 strap

 to top hoop first. Use battery operated 

impact driver to secure firmly.

 

Ensure the strap rounded face is attached on the inside  

of the cage hoop.

Nut

Outside Cage

Inside Cage

Domed Bolt

1

REVISIONS

REMARKS

Date

2
3
4
5

SAYFA SYSTEMS CONFIDENTIAL MATERIAL

This drawing is copyright© and all rights are reserved. The

design and specifications contained herein are confidential

and the property of SAYFA SYSTEMS. The information may

not be divulged or used in any form or by any means, for any

purpose other than that stated by SAYFA SYSTEMS. Storage,

transmittal, forwarding to third party, copying, reproduction,

viewing or scanning of this Drawing by any person or party,

whether in whole or in part is prohibited, except with express

prior written consent by SAYFA SYSTEMS. The perspective is

only an indication of the planned installation.

Drawing No.

Rep

By

Sayfa Group

1029 Mountain Highway

Boronia Vic 3155

Tel:- 03 8727 9000

Fax:- 03 8727 9002

Email:- [email protected]

Web:- www.sayfa.com.au

2/7/15

6057

...
...
...
...

Proofing

MV

Cage hoop and Strap numbers

Aluminium

Material

Product

Code

FAB NO:

1

2

3

4

5

6

7

8

9

10

Dr

awing No

. 605

7

13

Kattsafe / Modular ladder cage / Installation manual

Copyright, trademarks and product codes are property of Kattsafe. 
Patents and design registrations may apply to these products.

Summary of Contents for RL424

Page 1: ...INSTALLATIONMANUAL MODULAR LADDERCAGE RL424...

Page 2: ...ed areas such as roof tops ceiling spaces and maintenance platforms Find all related products and resources on our website kattsafe com au Installation manual Modular ladder cage Product brochure Rung...

Page 3: ...attsafe recommendations fulfill current workplace requirements for the safety of building maintenance subcontractors employees and the general public For more information please contact Kattsafe katts...

Page 4: ...lling required Modular landing Supplied with AS1657 compliant mini mesh with ability to mount to concrete or metal cladding Ladder support landing Prefabricated unit for simple installation RUNG LADDE...

Page 5: ...fall arrest system Angled caged rung ladder Primary access to ceilings and main roof areas up to 6 0m and access between varying roof levels above 3 5m 5 Kattsafe Modular ladder cage Installation man...

Page 6: ...00mm 4 47 5kg CONFIGURATIONS CAGE TYPE CODE CAGE LENGTH TO SUIT LADDER HEIGHT VERTICAL NO OF HOOPS WEIGHT LD424M 1000 1000mm 1000 2200mm 2 9 5kg LD424M 2000 2000mm 2000 3200mm 3 19 0kg LD424M 3000 300...

Page 7: ...l 6mm 10mm metal drill bit Drop saw Pitch meter Gesipa riveter Tape measure Marking pen 7 Kattsafe Modular ladder cage Installation manual Copyright trademarks and product codes are property of Kattsa...

Page 8: ...n writing from the manufacturer 5 Conduct an initial work risk assessment and take all reasonable precautions to eliminate or control potential hazards and risks during the installation of this produc...

Page 9: ...ine or any acidic liquids 6 Ladder landings must be provided at the base and top of ladders if entry and exit surface is uneven or not level 7 This system under normal use and environment has a life e...

Page 10: ...ed and therefore is least preferred compared with a higher hierarchy requiring minimal operator skill and less risk of operator injury as a result of incompetence Professional guidance on the design a...

Page 11: ...700mm minimum width clearance MIN 50 700 750 MIN 200 Figure 8 There must be a minimum of 200mm clearance behind the ladder except for top rung There must be 750mm clearance in front of the ladder and...

Page 12: ...ate 2 3 4 5 SAYFA SYSTEMS CONFIDENTIAL MATERIAL This drawing is copyright and all rights are reserved The design and specifications contained herein are confidential and the property of SAYFA SYSTEMS...

Page 13: ...ent by SAYFA Drawing No By Rep 14 5 2013 3563 MV Update details Replace Hoop Drg update Drg Update XX 3 05 15 RP 3 05 15 2 7 15 MV 11 5 16 MV Modular Ladder Cage with Adjustable Extrusion Aluminium Ma...

Page 14: ...operated impact driver to secure firmly Ensure the strap rounded face is attached on the inside of the cage hoop Nut Outside Cage Inside Cage Domed Bolt 1 REVISIONS REMARKS Date 2 3 4 5 SAYFA SYSTEMS...

Page 15: ...0 700mm 750mm STEP 9 Attach number 5 strap to intermediate and end cage hoops 13 INSTALLATION PROCEDURE STEP 7 Attach number 2 strap to intermediate cage hoop STEP 8 Attach number 2 strap to lower end...

Page 16: ...lt 1 REVISIONS REMARKS Date 2 3 4 5 SAYFA SYSTEMS CONFIDENTIAL MATERIAL This drawing is copyright and all rights are reserved The design and specifications contained herein are confidential and the pr...

Page 17: ...s to intermediate and end cage hoops STEP 12 Once all straps are connected to the ends and intermediate cage hoops the system is ready to be attached to the ladder Drill a 10mm hole through the ladder...

Page 18: ...e cage gate lug using 2 M8 x 20mm cup bolts Ensure the domed head of the cup bolt is facing the inside of the cage to avoid injury to users LD425 Ladder Cage Gate LD423 10 KATT Ladder Cage Gate Lug Ki...

Page 19: ...ons of ecure 5 cup bolts secure 1 per cage hoop ment arm 5mm bulb type rivets secure ate locking tab secure to 2200 mm clearance from lower landing to ntry m extension above ladder exit platform er in...

Page 20: ...etermined by a engineer unless it is clear to a competent person prior to installation Vertical line fall arrester must be only used with the fall arrest device and harness system incorporation front...

Page 21: ...avellers fall arrestors etc will void warranty Systems components used for purposes other than their intended use will void warranty General wear and tear is expected and will depend on the frequency...

Page 22: ...toria 3155 Australia 1300 301 755 sales kattsafe com au kattsafe com au Find all related products and resources on our website kattsafe com au Installation manual Modular ladder cage Product brochure...

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