Kässbohrer TIPPER Series User Manual Download

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Summary of Contents for TIPPER Series

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Page 2: ...ks 15 3 1 3 EBS Socket 15 3 1 4 Roll Stability Support RSS 16 3 1 5 PREV Park Release Emergency Valve 17 3 1 6 Brake Chambers 18 3 2 Suspension System 19 3 2 1 Manuel Control 19 3 2 2 Auto Reset 20 3...

Page 3: ...adder 37 4 UPPERSTRUCTURE COMPONENTS AND USE 4 1 Overview of the trailers upper structure components 38 4 2 Body 38 4 2 1 Body Impermeability 38 4 3 Front Panel 38 4 4 Rear Panel 38 4 4 1 Tightening L...

Page 4: ...and Stopping 62 5 5 Loading 62 5 6 Important Technical Considerations 62 5 6 1 Fire Extinguisher 62 5 6 2 Wheel Chocks 63 5 6 3 Modifications on the Trailer 63 5 6 4 Air Leakage 63 5 6 5 Consideratio...

Page 5: ...7 7 1 Safety Regulations 69 7 7 2 Spare Tire Replacement 70 7 7 3 Yay Y kl Park Freni Acil Durum zme Butonunun Aktive Edilmesi 71 7 7 4 Brake System 71...

Page 6: ...rding to the vehicle specs Important information on how you can use your vehicle is explained in this user manual please be sure that you review and understand the content We suggest keeping this user...

Page 7: ...ar ried according to special instruc tions e g dangerous good transportations Transportation of unsecured goods Transportation of materials that are dangerous due to their properties or that need to b...

Page 8: ...a rule gloves and work shoes are always used It is obligatory to use approp riate personal protective equipment during the operations Long hair is particularly dan gerous when working on the vehicle r...

Page 9: ...about the vehicle available on the vehicle at all times To prevent possible accidents and envi ronmental pollution follow the operating instructions and binding regulations Pay attention to the safet...

Page 10: ...Nationally approved an axle capacity 10 Nationally approved total axle capacity 11 Vehicle Type 2 2 Brake Data Plate There is a brake data plate 2 on the ve hicle which is equipped with an EBS system...

Page 11: ...s it is important to read and under stand this operation manual and war ranty book It is necessary to keep the warranty al ways operating and maintenance man ual available on the vehicle to allow auth...

Page 12: ...rent types of air cou plings are used in the trailers These 3 types of air couplings have the same function but with different shapes and connections There are 2 different air supply lines in the syst...

Page 13: ...s rubber protection parts and push the points you can check the air pres sure on the brake lines Test point Palm coupling with a test point 3 1 1 1 Mounting of Standard Palm Couplings Couplings Slight...

Page 14: ...he air coupling First mount service line yellow 1 Mount supply line red 2 Be sure that couplings are matched correctly 3 1 1 4 Demounting of C UK Couplings Push the latch from front to back side on th...

Page 15: ...can cause corrosion problems and affect the func tionality of the brake system The frozen water in the pneu matic lines can cause the fai lure of the brake system The water in the pneumatic system sho...

Page 16: ...authorized services immediately The trailers equipped with a Trailer EBS E braking system may only be used with trac tors with ISO 7638 1996 connectors ABS CAN or ISO 7638 7 pin with CAN data line EBS...

Page 17: ...on and the black button has to be pulled position 3 1 5 1 Service Brake Service brake Thanks to the service brake the trailer can be made maneuvers without air con nections The black button can be use...

Page 18: ...axles according to your choice For both brake types the brake chambers are going to use for braking The brake chambers will be chosen ac cording to axles type and loading ca pacity The maintenance mod...

Page 19: ...Screw the release rod into its place on the brake chambers 3 Close the plastic cover on the brake chamber Brake chamber will be activated after this operation Before this operation the ve hicle must...

Page 20: ...speed defined by the producer the lever will set the driving height automatically You may push the lower or raise button and set the vehicle height ECAS control panel 3 2 4 Manometer Axle Load Indicat...

Page 21: ...etween the truck and trailer must be connected Please be sure that the truck and trailer are suitable for the norms standard about electri cal systems Otherwise elec trical problems will occur 3 3 1 1...

Page 22: ...nnections are made suitable for 24S ISO 3731 and 24N ISO 1185 norm Open the protection cover and mount the sockets regularly You may find extra information about the pins function in below ISO3731 Sok...

Page 23: ...ocket on the truck will be connected to the white socket on the trailer 3 3 3 Light System The vehicle is equipped with a light system which is suitable for the regulations 1 Electrical Sockets 2 Stop...

Page 24: ...the truck and trai ler with a different diameter king pin injuries may occur The flanged king pin is used on the ve hicle That s why king pin can be re placed easily Kingpin If the wearing on the kin...

Page 25: ...ope ration is performed while se mi trailer is not paired with the tractor the front or rear of the vehicle may raise Serious ac cident and damaged may oc cur For this reason the semi trailer must be...

Page 26: ...front or rear of the vehicle may raise Serious ac cident and damaged may oc cur For this reason the semi trailer must be paired with the tractor during the loading and unloading operations Lifting the...

Page 27: ...rrun Protection Lift the underrun protection slightly up wards unlock the locking pins and lower the side underrun protection carefully When the underrun protection is low ered use the locking pins an...

Page 28: ...Steering Axle For vehicles with Electronic Braking Sys tem EBS the self steering axle can be locked automatically when the reverse gear is engaged in order to reverse It is also possible to lock this...

Page 29: ...er than 30 km h and the technical capacity of the axles on the ground must not exceed 30 When the trailer is in a park position you may push the brake pedal 3 times and traction help axle lifting migh...

Page 30: ...brak ing on wet surfaces according to EU tire label stickers You can see the EU tire labels of the tires which were used in your vehicle on our website In dual twin line wheeled vehicles the tires mu...

Page 31: ...spare tire s can occur accidents The tires are heavy parts Be careful about ergonomics and occupational health and sa fety rules during the tire repla cement There is a risk of pinching falling and cu...

Page 32: ...ring arm 3 from the slot released from the hook Lift the holder slightly with the arm and release the top retaining ring from the hook 4 After releasing lower the holder by means of arm slowly downwar...

Page 33: ...pened 3 11 Wheel Chock There are two units wheel chocks and holders in the vehicle The vehicle must be secured with wheel chocks when par ked on a slope area during the loading and unloading operation...

Page 34: ...over 1 Switch the key and unlock the lock ing mechanism Pull the lever 2 towards you Turn the lever 2 and open the box cover 3 12 3 Fire Extinguisher Cabinet Fire extinguisher cabinets are used to pro...

Page 35: ...d regula tions The wastewater must be disposed of in accordance with the regulations of the country that you will be in The water in the water tank should not be drunk It should be only used for clean...

Page 36: ...Driving with the bumper open is dangerous and prohibited by law Otherwise serious ac cidents even death may occur The bumper should always be locked with the locking pin Make sure that the pin locks t...

Page 37: ...der 3 14 2 External Ladder The tipper is also equipped with an ex ternal ladder for accesing to the tub The ladder is stored on the mudguards External ladder In order to take out the external ladder P...

Page 38: ...Body 4 2 1 Body Impermeability Welded floor Combination of welded floor and side panels provides impermeability to the vehicle 4 3 Front Panel Front panel 1 Hydraulic Cylinder 2 Electric Socket Connec...

Page 39: ...r door optionally Door opens by itself when the tub is lifted The opening angle of the door raises if double hinged rear door option is selected 4 4 3 Hydromechanical Rear Door Rear door opens first w...

Page 40: ...can open the door with pressing the rear door button 2 on the control unit Please check there are no body in front of the vehicle and behind rear doors Mortal injuries might occur in these situation C...

Page 41: ...picture Opening Rear Door Turn the hydraulic valves to the position that will point the tub as shown in the picture You can open the door with pressing rear door button 2 on the remote con trol devic...

Page 42: ...wo ways as needed Double leaf Top hung combined door 1 Door Handle 2 Tightening Locks 3 Bumper 4 Grain Cover Handle 5 Grain Cover 6 Locking Pipe 4 4 4 1 Top hung Rear Door Guide Top hung combined door...

Page 43: ...4 4 2 Double Leaf Rear Door Guide If double leaf rear door wanted to be used Door handle lock opens Take out the pin 1 Door lock pin Pull the lock holder to the direction 2 that shown in the picture...

Page 44: ...re fixed to side panels with door fixing handle Door fixing handle location Door fixing handle 4 4 5 Grain Door Grain door is small discharging door lo cated on rear panels Rear panels can be equipped...

Page 45: ...Grain door handle is tightened by turning it clockwise 3 4 4 5 2 Closing Grain Door Grain door handle is loosened by turning it counterclockwise 1 Pull the lever to the direction that shown in the pi...

Page 46: ...Joystick With the vehicle running keep your foot pressed on the clutch pedal Activating the PTO Move the PTO switch 1 in the direction indi cated by the arrow to top position PTO will be activated Re...

Page 47: ...the black arrow Bringing the joystick to the middle position 4 7 2 Lowering the Tub with Joystick Move the lifting lowering lever 1 down wards in the direction indicated by the ar row A At this posit...

Page 48: ...n PTO will be activated Bringing the PTO button up position Release the clutch pedal once the PTO is activated Pushing the lifting button The lifting button is kept pressed until the load is unloaded...

Page 49: ...e hydraulic valves to the position that will point the tub in order to take the tub to lifting mode Turning valves on position The tub is lifted by pushing front cylin der 2 button on the remote contr...

Page 50: ...urn the hydraulic valves to the position that will point the tub in order to take the tub to lifting mode Turning valves on position The tub is lifted by pushing front cylin der 2 button on the remote...

Page 51: ...1 Tarpaulin Mechanism Rolling aluminum pipe is given as a ba sis for tipper vehicles Rolling aluminum pipe tarpaulin To roll the pipe remove the cotter pin which shown in the figure 1 Figure 1 Tensio...

Page 52: ...hich located in front side of the vehicle For tensioning the tarpaulin rope There is a rod which is used for attaching the tensioning ropes to hooks It is lo cated on the chassis Take out the rod with...

Page 53: ...tarpaulin with control unit Opening the tarpaulin with the remote control device Note The control unit has an automatic stop system for the motor This system enters into operation when the tarpaulin...

Page 54: ...mping hooks are positioned correctly in their hooks and fasten any safety cables or elastic cords Turn the key to the 0 position 3 on the control unit Turning control unit off 4 8 3 Mechanical Tarpaul...

Page 55: ...er Using of hand crank Once the operation has been completed block the rod again Check that the tarpaulin clamping hooks are positioned correctly in their hooks and fasten and safety cables or elastic...

Page 56: ...GHT and the auxiliary transmission is connected Pump PTO connection Main Transmission Auxiliary Transmission Connected Gear Pump 4 9 2 1 Hydraulic Oil Hydraulic Oil Operating Temperature The minimum o...

Page 57: ...he tank This leads to overheating and cavitation in the pump which results in a drop in the efficiency and serv ice life of the pump Prior to the initial start it should be checked that the system is...

Page 58: ...and bracket connection planes are perpendicular Because the cyl inder does not work properly when tightened stage misalignment and deformation of the pipe and oil leak age occur over time It should b...

Page 59: ...der significantly The settings of the pressure control valve should never be changed The connection points should be greased at regular intervals These warnings are intended for safety of you and your...

Page 60: ...oes not contain any dust and contaminant Lower the height of the rear suspen sion airbags of the tractor until it can be inserted in the king pin section of the semi trailer Set the 5th wheel locking...

Page 61: ...leave the semi trailer s bottom To ensure that that the king pin is locked properly engage the first gear of the tractor and press the gas pedal when you are slowly releasing the clutch you will feel...

Page 62: ...and injuries Use the parking brake and wheel chocks while stopping If you are going to park the vehicle in a public traffic area you must use the necessary marking plate in ac cordance with legal regu...

Page 63: ...know how to dispose of it take it to the most appro priate service point The symbol on the battery indicates that this product should not be disposed of Health and Safety Keep sparks and fire away fr...

Page 64: ...r this take your expired tire to the relevant authorities or appropriate service points If you carry dangerous chemicals in your vehicle In case of an accident or emergency that may occur during trans...

Page 65: ...imum axle weight and total weight Comply all national international laws rules and regulations about loading and occupational safety 6 2 Loading The load must be secured so that it does not move while...

Page 66: ...cidents It is dangerous and prohibited to fix the load to the vehicle surface via a tool apart from the permissible equipment Forces may affect the vehicle A Brake Force B Centrifugal Force C Static W...

Page 67: ...th the laws and regulations of all countries where you drive the vehicle The axle loads of the tractor semi trailer combination may vary in a broad range in relation to the various loading condi tions...

Page 68: ...vehicle should be regularly cleaned and kept clean After the ferry operation when muddy or salty roads are used when it is parked at the seaside for a long time or when it meets a corrosive substance...

Page 69: ...use of the semi trailer with the same system and or compatible tractor For this reason it is obliga tory for the buyer to make the brake adjustment adjustment at the au thorized service of the tractor...

Page 70: ...is no longer in contact with the ground Remove the wheel nuts Take the damaged wheel off the axle grab the wheel only by the right and left cheeks never remove it by holding the top or bottom Remove t...

Page 71: ...use vehicles whose brake system is func tioning properly 7 7 3 Yay Y kl Park Freni Acil Durum zme Butonunun Aktive Edilmesi Park frenini man el olarak zme esnas nda arac n dev rilme tehlikesi vard r...

Page 72: ...ctions in your vehicle The manufacturer cannot be held responsible for wear and defects caused by excessive force or for malfunctions cau sed by unauthorized modifica tions Irregularities or functiona...

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Kässbohrer TIPPER Series, User Manual

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