Kässbohrer SWAP BODY Series User Manual Download Page 1 | Manualshive

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Summary of Contents for SWAP BODY Series

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Page 2: ...Type Ramp Buffer 10 3 2 2 V L Type Ramp Buffer 10 3 3 Forklift Fork Holder 11 3 4 K Fix 11 3 5 Eye Bolts 11 3 6 Train Loading Points 12 3 7 Load Lashing Rings 12 3 7 1 U Type Lashing Rings 12 3 7 2 Load Lashing Ring Embedded in Floor 13 3 8 Floor 13 4 UPPERSTRUCTURE COMPONENTS AND USAGE INSTRUCTIONS 4 1 Overview of Trailer Superstructure Components 15 4 1 1 Front Panel 15 4 1 2 Side Curtain 16 4 1...

Page 3: ... SECURITY 6 1 Coil Transportation 32 6 1 1 Coil Transport Well 32 6 2 Safety Instructions 34 6 2 1 Load Security 35 6 3 Load Distribution and Load Limits of Tractor Semi trailer Combination 35 6 4 Lashing Profiles 35 6 5 Load Security Certification 35 7 INSPECTION AND MAINTENANCE 7 1 Safety Instructions 37 7 2 Main Principles 37 7 3 Cataphoresis Coating 37 7 4 Galvanized Coating 37 7 5 Periodic Ma...

Page 4: ...ording to the vehicle specs Important information on how you can use your vehicle is explained in this user manual please be sure that you review and understand the content We suggest keeping this user manual available in your vehicle at all times This information is specified in the product s user manual We recommend you read this operating manual thoroughly to get the most out of your vehicle Ow...

Page 5: ...car ried according to special instruc tions e g dangerous good transportations Transportation of unsecured goods Transportation of materials that are dangerous due to their properties or that need to be carried with special equipment Exceeding technically and legally permissible weights of the axles or king pin load Exceeding of the maximum vehicle speed Exceeding the permissible length width and ...

Page 6: ... a rule gloves and work shoes are always used It is obligatory to use approp riate personal protective equipment during the operations Long hair is particularly dan gerous when working on the vehicle regardless of whether it is loose or tied up and it should be protected properly to avoid tangling Wearing a tie necklace and or dangling jewelry when wor king on the vehicle is strictly prohibited Th...

Page 7: ...n about the vehicle available on the vehicle at all times To prevent possible accidents and envi ronmental pollution follow the operating instructions and binding regulations Pay attention to the safety and warning signs placed on your vehicle Always keep these safety and warn ing signs completely visible Make sure that the load carrier is se cured properly In case of any dangerous condition in th...

Page 8: ...ectives and maintenance programs The warranty starting date is the date that the vehicle is delivered to the customer The performance of maintenance and re pair servicing of the vehicle with the use of original spare parts by authorized service shall assure the client s warranty rights This warranty is based upon the usage and maintenance conditions de scribed herein and in the warranty book Thus ...

Page 9: ...9 39 period of the vehicle The information provided by the client driver related to the warranty written in this manual shall be kept within our database ...

Page 10: ...ent that protects the rear of the vehicle against impacts 3 2 1 V Type Ramp Buffer When the vehicle approaches the load ing ramp there is a V type 1 corner welded steel ramp buffer to protect the rear of the vehicle against impacts and to protect the door lock handles from impacts V Type Ramp Buffer 3 2 2 V L Type Ramp Buffer When the vehicle approaches the load ing ramp in addition to the standar...

Page 11: ...ks when empty 3 4 K Fix K Fix 1 allows connection from multiple points with the help of spanzets in order to carry the load safely Each K fix point has a maximum carrying capacity of 2 5 tons K Fix The pulling force of 2 500 kg should not be exceeded for each point on the K Fix Over 1 m of K Fix a connec tion should not exceed 6000 kg 3 5 Eye Bolts Your vehicle may optionally have eyebolt attachme...

Page 12: ...r etc Train Loading Points 3 7 Load Lashing Rings Load fastening rings are used to fix the load by connecting the transported load to the vehicle floor 3 7 1 U Type Lashing Rings It is positioned on the side rave It is used to connect the transported load to the ground To use this load lashing ring 1 you can attach your braces by pulling the ring up wards with your hand U Type Lashing Ring ...

Page 13: ...orklift entries into the vehicle there is a maximum forklift front axle load that has been defined specifically for your ve hicle and tested according to a norm You can see this information from the la bel on the vehicle or from the sales contract If a forklift which is heavier than the permitted forklift front axle load enters to the vehicle the floor may be da maged and the forklift can be tippe...

Page 14: ...Phenol Resin Coated Plywood Floor ...

Page 15: ...n vehicles Steel Front panel Aluminum Front Panel 4 1 1 1 Steel Front panel Steel front panel is formed by combining 2 front pillars and steel panel with rivet connection On the inside of the front panel there is a supporting plywood structure to protect the front panel from impacts Two load securing rings with each of 1 250 kg capacity used for load securing are located on the inside of the right...

Page 16: ...nguisher box document box and plates ADR etc can be found Aluminum front panel Aluminum front panel impact protection plate 4 1 1 3 Front Pillars There are pillars connecting the side rows and the front panel at the front of the vehicle Front Pillar 4 1 2 Side Curtain 4 1 2 1 Curtain Types Swapbody vehicles can have two types of curtain structures depending on the usage needs 1 Standard curtain 2 ...

Page 17: ...of the curtain These pockets are fixed by passing stainless steel profiles With this curtain Provides high lateral stability There is no need for a side rows thus allowing side loading to be car ried out faster Stainless Steel Intagrated Vertical Curtain 4 1 2 2 Openning The Curtain Turn on the curtain tension 1 by following the steps in the heading 4 1 2 4 Curtain tensioner open Remove the curtai...

Page 18: ... sure that the curtain profiles are fully seated tighten the ratchet mechanism with the help of a lever until the curtain tension is maximum Put the hooks of the fasteners on the curtain back into place and tight en them and lock their mechanisms 4 1 2 4 Rear Tensioner Curtain stretching is made from behind the vehicle By pressing the upper tongue on the curtain tensioning mechanism 1 the big leve...

Page 19: ...sion Lock 3 Hook Curtain Tensioner with Mechanical Lock 4 1 3 1 Opening The Curtain Tensioner Pull the curtain tensioner lock upwards Remove the hook from the outer frame or board ring after the locking system is unlocked ...

Page 20: ...ocking sound 4 1 4 Train Loading Plate They are structures 1 designed to pre vent the side curtain of the vehicle from being damaged during the train loading operations due to the requirement to color the train loading plates as per the regulation There are 4 pieces in total 2 on the right and 2 on the left of the vehicle Train Loading Plate 4 1 5 Middle Pillar There are 3 sliding middle pillars o...

Page 21: ...ket Push the stem inward until the latch in the ring is fully engaged Completely removed the pillars The pillars can be completely re moved from the vehicle by means of the two skid spaces on the left and right at the front of the vehicle 4 1 6 Side Rows Side rows are structural elements that support the sides of the vehicle and pro vide side support for the tarpaulin They also prevent the goods f...

Page 22: ... Side Rows 4 1 6 1 Aluminum Side Rows There are V Type aluminum side rows are used on vehicle It can act as a board with its ability to be mounted on top of each other V Type Side Rows V type aluminum side rows mounted on top of each other 4 1 6 2 Wooden Side Rows Depending on the vehicle characteris tics your vehicles may have wooden side rows Wooden Side Rows 4 1 7 Rear Pillars There are rear pi...

Page 23: ...ees towards yourself After wards the door handles need to be made parallel to the door again to fix the door to the side of the vehicle If the door handles are not aligned with the door damage to the side panel may occur Door Lever Rear Panel Opening 4 1 8 1 Rear Door Handle The rear door handle is used to fix opened rear doors for safety and to pre vent damage They are located just be hind the ri...

Page 24: ...r Secure the door before departure To fix the door in the open po sition pull the rear door faste ner from a point close to the exit while bringing the door re taining pin to the open posi tion This will both allow the pin to come out more easily and prevent it from being damaged Be careful not the squeeze your hand between the door and the side panel 4 1 9 Roofs 4 1 9 1 Sliding Roof Swapbody vehi...

Page 25: ...e is taken to the desired level Sliding roof pull cane lock pin Lift the top of the rear panel profile by pushing it from the bottom with the roof cane Then pull the steel rope towards the front of the vehicle by means of the sliding roof pulling cane so that the deadbolts on the right and left parts get rid of the stops Pull the sliding roof tow cane to wards the front of the vehicle by at tachin...

Page 26: ... Closing Engage the latches on the stops by pulling the roof from its front position towards the rear of the vehicle Grab the ring in the middle of the upper profile and pull it downwards Fix the profile by turning the pins on the profile 180 counterclockwise There is a roof slide usage label on the right interior door of your vehicles This label describes how the sliding roof is to be opened and ...

Page 27: ... 2 2 Lifting the Roof For lifting hold the lifting arm which is available on all 4 pillars by the end and raise the roof by pushing and pulling it back and forth with the jack arm logic Do this separately on all 4 pillars Traveling with a raised roof for loading is dangerous The roof must be lowered while traveling The roof can be lifted a maxi mum of 500 mm for loading purposes By changing the re...

Page 28: ...ton located in the opening in the middle of the arm Read the following instructions carefully for safe roof lifting and personal safety It is forbidden to drive the vehicle with the roof raised for loading purposes Only use your vehicle with the roof properly lowered or raised for travel purposes During the lifting of the roof the following rules must be observed There should be no load or weight ...

Page 29: ...structure tarpaulins and curtains may be damaged due to the rear panels and cur tain tensioners not being fully opened prior to the operation to lift the roof or change the superstructure height There fore before the roof lifting operations You have opened all the tarpaulin curtain tensioners Make sure you keep the rear panels open Roof lift pump Curtain tension lever ...

Page 30: ...pational safety 5 3 Coutions During the Parking and Stopping If you are going to park the vehicle in a public traffic area you must use the necessary marking plate in ac cordance with legal regulations Some vehicles are suitable for stacking in 1 1 empty state Vehicles suitable for stacking empty on top of each other ha ve the labels below Empty Stackable 1 1 Empty Stackable 1 1 5 4 Loading The lo...

Page 31: ...te materials carefully and dispose of them in accord ance with the regulations of your country 5 6 Cleaning The Vehicle Before starting to clean the vehicle check the hub and axle lifter for leaks These may not be visible after the clean ing process is complete Pay special at tention to the following when washing with pressurized water Do not hold the hose nozzle directly to the felts while washin...

Page 32: ...ed groove has been added to the vehicle superstructure floor so that the coil shaped loads can be safely transported inside the vehicle without shaking tipping over This groove is called the coil transport well Coil Well Using The Coil Transport Well There is a loading label on the rear panel Determine the position of the coil load in accordance with the val ues on this label Lift the boards in th...

Page 33: ...al loading of the coils The coils can slide or coil out of the chamber they are in Be fore setting off make sure the coils are fully inserted and se cured in the well Transport the coils only with Coil Trans port Well vehicles Transport the coils only with the vehicle which has coil well Coils that can be transported in your ve hicles minimum diameter 900 mm and maxi mum diameter 2 000 mm Coil loa...

Page 34: ...except for specific ones it is assumed that the load will be distrib uted evenly on the load carriage surface and the calculations are done accordingly Thus the load up to the maximum carrying capacity of your vehicle must be distributed to ensure that equal weights are at the unit areas over the utilized carriage area When the point loads are to be carried a rigid distribution platform must be pl...

Page 35: ...s total weight and axle load capacities into the account Ensure that you have performed the loading in compliance with the laws and regulations of all countries where you drive the vehicle The axle loads of the tractor semi trailer combination may vary in a broad range in relation to the various loading condi tions Comply with the permissible axle loads specified in the operation manual or the axl...

Page 36: ...Load security certification sticker For the maximum allowable panel strengths you can check the load secur ity label on the front panel Front Wall load securing sticker ...

Page 37: ...ter the ferry operation when muddy or salty roads are used when it is parked at the seaside for a long time or when it meets a corrosive substance salt chemical li quids etc the vehicle should be washed with plenty of water 7 3 Cataphoresis Coating Your vehicle chassis or components may be cataphoresis coated Electro coating Cataphoresis method is a coating method based on the accu mulation of pai...

Page 38: ...ore troubleshooting park the ve hicle on a firm and even surface and level it and make sure that it is secured against sliding tipping Upon completion of the repair en sure that all protective devices are correctly placed and secured Only use original spare parts In cold weather ice may form on the floor Care should be taken while walking For the repair process of the malfunctioning product fol lo...

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