Kässbohrer PistenBully 400 4F Operating Manual Download Page 12

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400 4F_11319.4.enu

Designation

Grade

Capacity

Interval between changes

Cummins QSL9 Tier 4 final

API CJ-4 (CES 20081)

Avia Turbosynth

LS Plus 5W30

Service Bulletin No. 3810340

21 litres

At least: once a year

Every 500 hours

Fuel tank

Diesel fuel

Maximum sulphur content of 0.0015%

by weight (ASTM S-15)

2 x 114 (228) litres

At least: once a year

Drain condensate.

Cooling/heating system

50% water + 50%

antifreeze

Avia Antifreeze NG

35 litres

At least: every 2 years

Every 2,000 hours

AdBluetank/SCR system

NOx reducing agent

to DIN 70070

40 litres

At least: once a year

Every 1,200 hours

Transfer box

Poly-alpha-olefin (PAO)

- CLP HC VG 150/220

ISO VG 220 (for summer operation)

- API GL4, SAE 75 W 90 (PAO)

1.8 litres

At least: once a year

Every 800 hours

New vehicle: 100 hours

Wheel drive

(planetary gears)

Poly-alpha-olefin (PAO)

- CLP HC VG 150/220

ISO VG 220 (for summer operation)

- API GL4, SAE 75 W 90 (PAO)

1.9 litres

At least: once a year

Every 400 hours

New vehicle: 100 hours

ABLE

FLUIDS

AND

LUBRICANTS

Summary of Contents for PistenBully 400 4F

Page 1: ...Operating Manual From WKU 824 11319 en Vehicle ...

Page 2: ... or in part without written permission Technical details might not necessarily be exactly as described or illustrated in this operating manual Printed on environmentally friendly paper bleached without chlorine recyclable Kässbohrer Geländefahrzeug AG Kässbohrerstraße 11 D 88471 Laupheim ...

Page 3: ... 12 Safety instructions 15 Permissible weights of front mounted auxiliary equipment 30 Cockpit 34 PistenBully transport 91 Attaching auxiliary equipment 96 Tilting the driver s cab load platform 101 Electrics 107 Inspections and checks 119 Getting in driving getting out 130 Starting the diesel engine 130 Towing vehicle 139 Driving tips and information 141 INTRODUCTION TECHNICAL DATA SAFETY INSTRUC...

Page 4: ...ting manual maintenance instructions Logbook Operating manual for the diesel engine DVD Operating manual for the front mounted tiller blower optional equipment Operating manual for the drum winch optional equipment AUXILIARY EQUIPMENT OTHER ON BOARD DOCUMENTS CONTENTS ...

Page 5: ...parts We recommend using original parts from Kässbohrer Geländefahrzeug AG and conversion and accessory parts that have been expressly approved for your vehicle type We have subjected these parts to special test procedures to certify their reliability safety and suitability specifically for vehicles from Kässbohrer Geländefahrzeug AG We are not able to judge the suitability of for third party prod...

Page 6: ...torque SP no order number for spare part min max minimum maximum Sec Section Important information The machine or surroundings may get damaged This symbol draws your attention to tips for users Abbreviations used i Symbols used DANGER There is an immediate danger to life and limb unless appropriate precautions are taken WARNING Possibly a very dangerous situation There is an immediate danger to li...

Page 7: ...uld any alterations be made to the machine without our express approval Description of the machine Snow groomer Machine type PistenBully 400 4F Applicable EC directives EC Directive for Machinery MRL 2006 42 EC EMC Directive 2014 30 EU EC Directive on Noise Emission 2000 14 EC Measured sound power level 110 dB A Guaranteed sound power level 113 dB A Applied harmonized standards in particular EN IS...

Page 8: ... 8 162 400 4F_11319 4 enu NOTE ...

Page 9: ...hicle number is stamped on the front of the vehicle on the face end of the right hand frame This operating manual is for the vehicle Please insert the appropriate entries WKU The engine number is stamped on the engine type plate Vehicle number Engine number VEHICLE AND ENGINE NUMBERS ...

Page 10: ...ith aluminium tracks 8045 kg Dead weight with steel tracks 8645 kg Permissible gross weight with auxiliary equipment 11800 kg Maximum carrying capacity of the load platform when the tiller front blade is not attached 1 500 kg Continuously variable speed 0 21 km h Ground pressure with aluminium tracks 0 052 kg cm2 Ground pressure with steel tracks 0 057 kg cm2 Production rate with tiller At maximum...

Page 11: ...ee hydrostatic 2 multi plate brakes Light current circuit 24 V Alternator 28 V 140 amperes Batteries 2 x 12 V 135 Ah Cold start power 900 A Length 11000 mm Width 6000 mm Height 3500 mm Noise emission measurement EU Directives 2000 14 EG Measured sound power level L wA m 110 dB A Guaranteed sound power level L wA g 113 dB A Maximum sound pressure level at the work station A evaluated emitted sound ...

Page 12: ...r 50 antifreeze Avia Antifreeze NG 35 litres At least every 2 years Every 2 000 hours AdBluetank SCR system NOx reducing agent to DIN 70070 40 litres At least once a year Every 1 200 hours Transfer box Poly alpha olefin PAO CLP HC VG 150 220 ISO VG 220 for summer operation API GL4 SAE 75 W 90 PAO 1 8 litres At least once a year Every 800 hours New vehicle 100 hours Wheel drive planetary gears Poly...

Page 13: ... l total At least once a year Every 1 200 hours Hydrostatic vehicle drive See maintenance instructions OKS 250 Lubricate wheel hubs and rocker arms Greasing Calcium based lubricant KP2K 30 DIN 51502 e g Aviacal 2 LD Every 400 hours Other lubrication points Calcium based lubricant KP2K 30 DIN 51502 e g Aviacal 2 LD Every 100 hours Electrical system Battery terminals Bosch FT 40V1 grease Designation...

Page 14: ... 14 162 400 4F_11319 4 enu NOTE ...

Page 15: ...Checks Use Safety Technical data Overview 15 162 Safety SAFETY INSTRUCTIONS Intended use 16 Driver 16 Danger zone for persons 17 Operation 17 Maintenance 21 First aid box 23 Fire extinguisher 23 Warning signs 25 Attached weights 30 ...

Page 16: ...omers You may appoint people to drive the snow groomers on their own only when you are certain that they will be able to reliably perform the tasks assigned to them In particular they must Have reached the age of 18 de pending on the law in the relevant country Be physically and mentally equipped for it Be trained in how to drive the snow groomer and have demonstrated their driving ability to the ...

Page 17: ...clear of persons and objects Step onto the track There is a risk of slipping on the track when getting in and out of the driver s cab Always take a firm grip on the handle of the driver s door when entering the vehicle When parking on a slope be par ticularly careful when opening the door The door opens suddenly Buckle the safety belt Never leave the vehicle unattended with the engine running Risk...

Page 18: ...sibility is poor the driver needs someone to act as a banksman When a tracked vehicle is being driven the traction is so great that the vehicle may be driven well be yond the tipping point if this hap pens the vehicle may suddenly tip over Use the parking brake only to keep the vehicle at a standstill The PistenBully brakes with full force when the parking brake is engaged during operation Park in...

Page 19: ...Before using the snow groomer check that the intended terrain is drivable A public road may be crossed di rectly only with approval from the responsible authorities Comply with all applicable national regula tions Risk of breaking through ice Driving on frozen rivers and lakes is very dangerous Consequently you are urgently advised not to do this Snowdrifts Risk of an avalanche or rockfall Where t...

Page 20: ...eir seats wearing seat belts and holding on tight See the operating manual for the passenger cab In the case of the rear deck which is optional equipment Comply with all applicable national regulations Do not allow anyone to ride on The load platform The front blade ParkBlade The tiller Equipment attached to the snow groomer Rear deck optional equipment Intended use The opened rear deck is develop...

Page 21: ... Snow groomers must be maintained by trained staff specifically ap pointed by the operator Do not perform maintenance work under moveable parts in their open or raised positions unless they have been secured to prevent them from slamming closed or falling Snow groomers and raised equip ment must be secured before main tenance work is started to prevent them from accidentally moving Markings warnin...

Page 22: ...arts When the engine is running keep a safe distance from rotating parts If radios are required to ensure the safe operation of the snow groomer before starting off checks must be performed to ensure that the radio is functioning correctly and that there is a radio connec tion The driver must immediately report any defects or problems to his supe rior and to the next driver when there is a change ...

Page 23: ... sufficiently familiar with the appropriate national safety at work legislation acci dent prevention guidelines directives and generally accepted rules of engi neering practice e g DIN publications VDE regulations or national equivalents to ensure that they can judge whether snow groomers are in a condition suit able for operation The results of the inspection must be recorded in writing and filed...

Page 24: ... 24 162 400 4F_11319 4 enu NOTES ...

Page 25: ...are damaged or lost ensure they are replaced im mediately WARNING SIGN Location rear bulkhead of driver s cab No 8 762 658 000E Text Risk of falling Do not transport people on the load platform WARNING SIGN Location rear deck No 8 762 750 000E Text Risk of falling Donottransportpeopleontheload platform Rear deck open for trans porting materials and passengers WARNING SIGNS SAFETY INSTRUCTIONS ...

Page 26: ...ing brake before leaving the driver s cab WARNING SIGN Location fan engine No 8 762 634 054E Text Important The fan ring rotates when the diesel engine is running WARNING SIGN Location KFS tiller blower No 8 762 435 058E Text Switch off the engine of the vehicle before work is started on the snow blower SAFETY INSTRUCTIONS ...

Page 27: ...all parts have come to a complete standstill before touching WARNING SIGN Location Load platform No 8 766 062 000 0 Text Risk of being crushed Support the load platform to pre vent it lowering WARNING SIGN Location auxiliary equipment No 8 762 660 000E Text Warning Do not reach into the crushing zone when parts may still be moving there SAFETY INSTRUCTIONS ...

Page 28: ...g or disconnecting the hy draulic hoses WARNING SIGN Location rear deck No 8 762 702 000 0 Text Rear deck open Make sure that the safety catch of the locking lever is engaged SIGN Location driver s cab No 8 762 642 000E Text Read the operating manual and safety information before putting the vehicle into operation SAFETY INSTRUCTIONS ...

Page 29: ...ring the driver s cab and load platform 400 W SIGN Location frame No 8 762 689 000 E Text Lever for raising and lowering driver s cab and load platform SYMBOL Location console co driver s seat No 8 762 631 000E Text The CE symbol indicates the manu facturer s compliance with all direc tives standards and laws applicable to the product SAFETY INSTRUCTIONS ...

Page 30: ... 2 Maximum long term attachment weight 1 315 kg Attachment to quick change system with front blade 3 Maximum long term attachment weight 665 kg Maximum short term attachment weight 1 100 kg Attachment to fork 4 at a length of 400 mm Maximum short term attachment weight 1 000 kg Safety instructions Note Attaching excessively heavy equipment or equipment with an excessively high moment voids the veh...

Page 31: ...r driving Do not permit the load to obstruct the driver s field of vi sion The load must be adequately secured to ensure that it can not shift The tiller has to be installed as a counterweight Note requirements regarding transport positions of auxiliary equipment See the operating instructions issued by the manufacturer of the auxiliary equipment Safety instructions ParkBlade Risk of being crushed...

Page 32: ... 32 162 400 4F_11319 4 enu NOTES ...

Page 33: ...strument displays 37 Warning symbols 40 Buttons standard 42 Drum winch button 50 Using the joystick 53 FunPark joystick optional 58 Stick optional 67 Nordic trail tracker plates optional 71 Magican optional 75 Front blower optional 76 Terminal 77 Driver s seat 90 Transport 91 OVERVIEW ...

Page 34: ...suit the snow conditions 5 Tiller drive ON OFF button 6 STOP button The PistenBully does not have aseparate service brake for stop ping it only has a parking brake The PistenBully does not stop abruptly when you lift your foot off the accelerator pedal or set the direction of travel switch to the neutral position Steering wheel Top section pressed forward Neutral position press again Bottom sectio...

Page 35: ... engage the parking brake Restart turn the STOP button and pull it up The PistenBully is again ready for operation 7 Button for wipers Press to have front wipers execute a single stroke To heat the windscreen wipers Move the lever 8 in the direction of the arrow Button rocker switch Rear equipment carrier horizontal Rigid position floating position Top section pressed centred Neutral position till...

Page 36: ...ehicle Buzzer sounds as reminder Door open but brake not ap plied Engaging the parking brake Only move the lever in the direction of the arrow when the PistenBully is stationary When the parking brake is engaged the direction of travel switch automatically goes into the neutral posi tion 2 Lock for steering column adjustment Height adjustment 3 Warm air nozzles adjustable 4 Accelerator Parking bra...

Page 37: ...l Ready for operation II Start 3 Snow flap adjustment for tiller 4 AdBlue 5 Outdoor temperature 6 Coolant temperature diesel engine 7 Diesel fuel 8 Revolution counter 10 Blower and heating to maximum 11 Button windscreen heating ON 12 Stepless temperature control 13 Heater blower steplessly adjustable 14 12 V socket Instrument displays 1 8 3 4 6 7 2 5 Cab heating 11 14 10 12 13 COCKPIT ...

Page 38: ...y trained specialists are permitted to carry out repair work Reading out fault messages Switch the engine off Ignition ON Rocker switch engine diagnostics ON The indicator light for the engine management system flashes red the flashes represent a three digit code List of fault codes see Cummins CD supplied with the equipment What to do Fault code 131 is represented by the following sequence of fla...

Page 39: ...l pressure indicator If the oil pressure falls to an impermissible level a buzzer sounds The acoustic warning buzzer sounds to indicate that an operating parameter has reached its minimum or maximum permissible value Stop the vehicle Engage the parking brake Ascertain the cause Do not drive the vehicle Button Engine fault check Upper part pressed read out other engine faults Lower part pressed rec...

Page 40: ...Indicator light shows for Parking brake engaged Not used Warning light Important Driver s cab tilt locking device not engaged Indicator light Tiller relief up pressure Indicator light Tiller shaft turning Indicator light Tiller drive ON Indicator light Floating position rear Raise lower vertical Indicator light Floating position rear horizontal COCKPIT ...

Page 41: ...ional audible signal from buzzer Warning light Hydraulic fluid temperature is above maximum Additional audible signal from buzzer Warning light Hydraulic fluid filter indicator Rectify the fault Indicator light Intake air preheating ON see the section entitled Diesel engine Indicator light Electric heater for windscreen ON Indicator light Direction indicator left right Indicator light Full beam sw...

Page 42: ...he indicator lights up see arrow A 2 stage switch has indicators at the top and bot tom 6 7 Rocker switch Parking lights driving lights Pressed once parking lights Pressed again dipped beam headlights Rocker switch Worklights front Rocker switch Worklights front Rocker switch Worklights rear Rocker switch optional equipment Treeline worklights COCKPIT ...

Page 43: ...tom section pressed acoustic warning OFF 1 Rocker switch 2 stage Direction indicators Bottom section pressed flash right Bottom section pressed flash left Rocker switch optional Spotlight ON OFF Top section pressed OFF Bottom section pressed ON Latching rocker switch Unlatched and bottom section pressed Front equipment carrier in floating position Rocker switch optional Offset Kahlbacher front blo...

Page 44: ...y high so the drain on the battery is correspondingly severe Switch off the screen heater as soon as the screen is demisted or de iced Rocker switch 2 stage Front wiper Top section pressed OFF Bottom section pressed intermittent wipe Pressed again level 1 Setting the interval for intermittent wipe Briefly switch on intermittent wipe then switch OFF Wait for desired interval for intermittent wipe S...

Page 45: ...the interval for intermittent wipe Briefly switch on intermittent wipe then switch OFF Wait for the desired interval for intermittent wipe Switch on intermittent wipe The time you waited is saved as the interval for intermittent wipe Rocker switch Diesel fuel heater as of WKU 010274 Switch the heater on when the outdoor temperature is below 100 Switch the heater off after operation Latching rocker...

Page 46: ...l for ward Bottom section pressed and held down swivel to rear Button Side finisher smoother right Top section pressed and held down swivel for ward Bottom section pressed and held down swivel to rear Latching rocker switch optional Nordic trail tracker plates tiller ON OFF Unlatched and bottom section pressed tiller ON See the section on the Nordic trail tracker plates Button rocker switch option...

Page 47: ...ection on the Nordic trail tracker plates Rocker switch Retract side finisher in reverse Rocker switch Tiller snow flap Top section pressed reduce tiller snow flap depth Bottom section pressed increase tiller snow flap depth See the section on the Alpinflex tiller Rocker switch Tiller forward operation counter rotating Top section pressed forward operation Bottom section pressed counter rotating L...

Page 48: ...by setting the potenti ometer to 0 to 3 Reversing when the direction of travel display indi cates forward movement When the PistenBully comes to a standstill and the driver turns the driving potentiometer to 0 to 3 and operates the accelerator the PistenBully goes into reverse Steering takes place in the opposite direction Only change the direction of travel by means of the direction of travel swi...

Page 49: ...xhaust pipe Keep a safe distance Keep flammable materials away from the exhaust pipe up to 1 5 m Rocker switch Automatic SCR exhaust system cleaning Switches on automatically as soon as the exhaust temperature in operation is not sufficient for cleaning The indicator light comes on The exhaust temperature increases up to 8000 C WARNING Risk of burns from the exhaust pipe Keep a safe distance Keep ...

Page 50: ...tion pressed swivel right Bottom section pressed swivel left Button Bottom section pressed reset acoustic warning strand monitor Indicator light comes on to indicate winch ON Rocker switch Release seat belt lock cockpit Note The indicator light is ON The belt lock is switched off Button Raise lower tiller Top section pressed raise Centred locked Bottom section pressed lower Button Press tiller int...

Page 51: ...lled speed reduction function is not available The diesel engine must have a starting speed of at least 800 rpm As a safety precaution the tiller hydraulics are deactivated when the rear mounted auxiliary equipment is raised to a height of approx 50 cm If there is a leak in the drive hydraulic system switch the diesel engine off and deal with the problem Tiller forward operation counter rotating O...

Page 52: ... than 0 5 m clear of the surface of the slope Reversing light is switched on When the rocker switch is set to Automatic lifting the hydrauliccircuitslistedbelowareautomaticallyactuatedwhen the direction of travel switch is moved to the Neutral Forward position The equipment carrier is automatically lowered If a tiller is installed it restarts when it is lowered to less than 0 5 m above the surface...

Page 53: ...ecks Use Safety Technical data Overview 400 4F_11319 4 enu 53 162 Use Front blade Joystick Button Position Raise lower Floating position A Lower B Raise Tilt C Left D Right Roll A Forward B Back USING THE JOYSTICK ...

Page 54: ...54 162 400 4F_11319 4 enu Front blade Joystick Button Position Swivel C Swivel left D Swivel right Wing left A Move wing in B Move wing out Wing right C Move wing in D Move wing out USING THE JOYSTICK ...

Page 55: ... A Raise Neutral position fixed B Lower Raise lower Option 1 Option 1 Pushbutton in position C Pushbutton 1 pressed Raise tiller Press again Lower tiller Note Press before the tiller is fully raised stop tiller Option 2 Pushbutton 1 pressed Raise tiller Release pushbutton Hold tiller in position Pressed again Raise tiller USING THE JOYSTICK ...

Page 56: ...oystick Button Position Floating position Rocker switch Rear equipment carrier horizontal Rigid position floating position Upper part of button pressed centring Neutral position tiller locked Bottomsection pressed floating posi tion USING THE JOYSTICK ...

Page 57: ...11319 4 enu 57 162 Use Rear equipment carrier Joystick Button Position Floating position 1 2 Button in position B Button D pressed relieve tiller Centred floating position C pressed press tiller into snow Adjustable by means of potentiom eter USING THE JOYSTICK ...

Page 58: ...ht Depth setting Button Adjusting the tiller depth Top section pressed and held down raise tiller Neutral position tiller locked Bottom section pressed and held down lower tiller Tiller depth shown on terminal Side finishers optional Button Side finishers Top section pressed swivel forward Bottom section pressed swivel to rear USING THE JOYSTICK ...

Page 59: ...nction that enables the drive hydraulics for auxiliary equipment to be switched on with the equipment raised Consequently it is very impor tant to ensure that the danger zone is completely clear Starting the tiller when raised WARNING Risk of being cut or crushed It is very important to ensure that the danger zone is completely clear Tiller drive ON The tiller indicator light shows Diesel engine s...

Page 60: ...0 162 400 4F_11319 4 enu Front blade FunPark joystick Button Position Raise lower Floating position A Lower B Raise Tilt C Left D Right Roll Option 1 Option 2 A Forward B Back USING THE FUNPARK JOYSTICK ...

Page 61: ...al data Overview 400 4F_11319 4 enu 61 162 Use Front blade FunPark joystick Button Position Swivel C Swivel left D Swivel right Wing left A Move wing in B Move wing out Wing right C Move wing in D Move wing out USING THE FUNPARK JOYSTICK ...

Page 62: ...62 162 400 4F_11319 4 enu Front blade FunPark joystick Button Position ParkBlade A Extend ParkBlade B Retract ParkBlade USING THE FUNPARK JOYSTICK ...

Page 63: ...n Raise lower A Raise Neutral position Locked B Lower Option 1 Option 1 Pushbutton in position C Pushbutton 1 pressed Raise tiller Press again Lower tiller Note Press before the tiller is fully raised stop tiller Option 2 Pushbutton 1 pressed Raise tiller Release pushbutton Hold tiller in position Pressed again Raise tiller USING THE FUNPARK JOYSTICK ...

Page 64: ... carrier FunPark joystick Button potentiometer Position Floating position 1 2 Button in position B Press upper part D relieve Centred floating position Press lower part C press Adjustable by means of potentiom eter USING THE FUNPARK JOYSTICK ...

Page 65: ...ion Floating position Rocker switch Rear equipment carrier horizontal Rigid position floating position Top section pressed centred Neutral position tiller locked Bottom section pressed floating position Swivel horizontally Button see steering wheel C swivel left D swivel right Switch tiller on Tiller ON OFF USING THE FUNPARK JOYSTICK ...

Page 66: ...epth setting Button Adjusting the tiller depth Top section pressed and held down raise tiller Neutral position tiller locked Bottom section pressed and held down lower tiller Tiller depth shown on terminal Power angle Button A Retract tiller B Extend tiller USING THE FUNPARK JOYSTICK ...

Page 67: ...orward Both sticks pushed forward Note Controlling driving speed By using the accelerator By using stick neutral position and swung out all the way Reverse Both sticks pulled back Corner left Push right stick forward Turn right on the spot Right stick pulled back Left stick pushed forward STICK OPTIONAL ...

Page 68: ...es not stop abruptly when you lift your foot off the accelerator pedal or set the direction of travel switch to the neutral position If you hit the stop button the PistenBully brakes with full force Hit the stop button in the event of sudden danger CAUTION The PistenBully brakes with full force The PistenBully stops and can no longer be steered Immediately engage the parking brake Restart press th...

Page 69: ...h tiller speed The diesel engine speed can be adjusted up to max 1 600 rpm Activating manual throttle control Use the accelerator to bring the engine up to the desired diesel engine speed Hold down the button 5 for at least three seconds The diesel engine speed remains constant WARNING Driving with manual throttle control Easing the accelerator will no longer produced a reduction in driving speed ...

Page 70: ...oating position Rocker switch Rear equipment carrier horizontal Rigid position floating position Button A pressed centring Neutral position tiller fixed B pressed floating position Swivel horizontally Button see steering wheel C swivel left D swivel right A B C D STICK OPTIONAL ...

Page 71: ...l tracker plates Raise lower press into snow Press the potentiometer A Right tracker plate Raise lower B Left tracker plate Raise lower Pressing using the potentiome ter A D Tracker plates Raise lower A D Tracker plates Raise lower B A B A B C A B A C A B C D B A C D NORDIC TRAIL TRACKER PLATES ...

Page 72: ...72 162 400 4F_11319 4 enu Option 1 2 2x Nordic trail tracker plates C D Track spacing C F Track spacing G H Distance between tracker plates C D C D F E G H NORDIC TRAIL TRACKER PLATES ...

Page 73: ...Operation Checks Use Safety Technical data Overview 400 4F_11319 4 enu 73 162 Use Option 3 4 3 4x Nordic trail tracker plates C D Track spacing C D Track spacing C D C D NORDIC TRAIL TRACKER PLATES ...

Page 74: ...acing G H Distance between tracker plates X1 Nordic trail tiller Unlatched and bottom section pressed tiller ON A B Nordic trail tracking tiller raise lower X1 Nordic trail tracking tiller X 2 Unlocked and lower part pressed tiller ON G H Distance between tracker plates C D G H X1 B A X1 X2 H G NORDIC TRAIL TRACKER PLATES ...

Page 75: ...Technical data Overview 400 4F_11319 4 enu 75 162 Use Magican Joystick Tiller Position Cylinder 1 Read the accompanying Magican operating manual Joystick assignment Contact the service centre Cylinder 2 Cylinder 3 MAGICAN OPTIONAL ...

Page 76: ... blower Joystick Tiller Tiller to the left right Turn discharge chute Discharge flap Chute left toggle switch 1 depressed Chute right toggle switches 1 and 2 depressed B A D C B A 1 2 FRONT MOUNTED AUXILIARY DRIVEN IMPLEMENT OPTIONAL ...

Page 77: ... P1 to P3 Press the ESC button to cancel Terminal display Average diesel fuel consumption Reset F3 Engine oil temperature Coolant temperature Steering setting Operating hours today Press F4 to set to zero Operating hours total Operating hours counter Press F4 to set to zero Tiller speed Show video camera image optional Proceed to next level Return 1 level at a time to start page TERMINAL ...

Page 78: ...the section on terminal fault codes High priority fault Stop working See the section on terminal fault codes Coolant below minimum level Switch off Eliminate the cause Top up the coolant See the section on checks Hydraulic oil level too low Boost function ON Tiller speed up to 1 600 rpm Tiller control emergency operation Tiller control automatic operation TERMINAL ...

Page 79: ... has dropped below 120 bar Parking brake released Neutral direction of travel Direction of travel forwards Direction of travel backwards Front blower attached Magican attached AlpinFlexTiller attached Tiller 2000 attached Multiflex tiller attached Drum winch switched on PARK PRO Incline display Horizontal vertical Tiller standing Tiller ON Tiller running TERMINAL ...

Page 80: ...R exhaust system cleaning Switches on automatically as soon as the exhaust temperature in operation is not sufficient for cleaning Exhaust temperature up to 800 0 C WARNING Risk of burns from the exhaust pipe Keep a safe distance away Remove flammable materials from the vicinity of the exhaust pipe up to 1 5 m SCR system cleaning prevented You use the rocker switch to prevent cleaning See page 46 ...

Page 81: ...d Terminal AdBlue indicator is flashing Check the AdBlue level and top up if necessary 25 reduction in performance of the diesel engine Stop working and drive to the nearest workshop Tank 0 filled Terminal AdBlue indicator is flashing 50 reduction in the performance of the diesel engine After 30 minutes of driving or 10 seconds of idling it is no longer possible to drive the vehicle What to do AdB...

Page 82: ...ay Result Checking the software version Press F5 twice Press F1 Press F1 Selecting the language of your choice Press F5 twice Press F3 Press F1 F3 Select language Setting the display brightness Use P1 to adjust brightness Press ESC to cancel TERMINAL ...

Page 83: ...Display Result Idling diesel engine speed Press F3 The input remains in the event of a restart Enter workshop code Press F5 three times Press F1 Request codes 1 to 3 from Kässbohrer AG Service If an incorrect entry is made three times the PistenBully cannot be driven for 5 driv ing hours i i TERMINAL ...

Page 84: ...nt loads the engine may stall Adjusting Emergency mode driving electronic system Press F5 twice Press F4 If you press ESC the PistenBully stops and the direction of travel switch has to be pressed again i Driving steering Use P1 to adjust driving steering Driving straight ahead blue and yellow bars of P1 are equal in length Driving speed Use P2 to increase reduce driving speed Turn P2 back to redu...

Page 85: ...Use P1 to increase value with out an active winch Use P2 to change value with an active winch Slight steering movement has increased steering effect Press F5 to continue P1 Change value Track speed for cornering Use P2 to change value Adjusts forward movement in a straight line Use P3 to change value Adjusts reversing in a straight line TERMINAL ...

Page 86: ...ess F1 to confirm Without operating the accel erator press F5 to confirm Applying uniform pressure slowly depress the accelera tor pedal to the limit of its travel Keep the accelerator pedal pressed down and press F5 Confirm with F5 101 Accelerator pedal 106 Inclinometer 102 Steering potentiometer 204 Tiller potentiometer 103 Inch potentiometer 206 Tiller depth 104 Stick left 207 Lateral positioni...

Page 87: ...zzer sounds continuous Display shows STOP Red warning symbol Stop operation Check the fault code Press F1 Fault acknowledgement ESC key Repeated message If you ignore a message indicating a fault that would result in damage to the vehicle A number number of faults B fault code no C fault occurred at operating hour D total number of faults A B C D TERMINAL ...

Page 88: ...t Warning buzzer sounds 10 seconds ON and 0 5 seconds OFF ATTENTION displayed Yellow warning symbol Restriction possible Low priority fault Warning buzzer sounds 0 5 seconds ON and 1 5 seconds OFF WARNING displayed Green warning symbol Slight restriction possible TERMINAL ...

Page 89: ...le control unit 3 tiller 4 winch control unit 5 ESX 6 display 7 CAN monitoring 10 working hydraulics 14 rear equipment Fault 1 high priority fault red 2 medium priority fault yellow 3 low priority fault green 001 sequential fault code See the fault code table in the service workshop information 3 2 001 3 2 001 3 2 001 i TERMINAL ...

Page 90: ...t rake 5 3 stop lever For limiting float to 150 mm travel 90 mm travel 75 mm travel no float position 6 Knob For stepless adjustment of the seat cushion through 8 7 Stepless adjustment of the seat depth 8 Switch for two stage control Heating for seat and back 9 Horizontal longitudinal adjustment via rail latched on both sides Driver s seat 1 2 4 5 6 7 9 8 3 DRIVER S SEAT ...

Page 91: ... applicable national regulations Switch the PistenBully diesel engine off Close the cab Retract the external mirrors WARNING Parking brake not working Put the PistenBully on an even surface Secure the wheels with wheel chocks DANGER Risk of the load slipping or falling Secure the PistenBully to prevent it from slipping Use chains or straps Use wooden chocks for the wheels Place anti slip pads unde...

Page 92: ...planks as a base Place anti slip pads under the wooden chocks Use of a shackle See the rear securing point in the picture Note the PistenBully s net weight See the technical data Wooden planks for base Loading points for forklift truck Wooden chocking Rear securing point Front securing point TRANSPORT ...

Page 93: ... Overview 400 4F_11319 4 enu 93 162 Use Load the chains standing as shown Each chain has a net weight of around 1 000 kg Use edge protectors when loading the chains Front blade securing point Tiller securing point Chain securing point TRANSPORT ...

Page 94: ... 94 162 400 4F_11319 4 enu NOTES ...

Page 95: ...Operation Checks Use Safety Technical data Overview Use 95 162 400 4F_11319 4 enu OVERVIEW ATTACHING AUXILIARY EQUIPMENT 96 OPENING THE REAR DECK 99 TILTING THE DRIVER S CAB LOAD PLATFORM 102 ...

Page 96: ...nning Lower the carrier plate or blade frame Tilt the adapter plate 3 Drive the PistenBully up to the equipment Engage the parking brake Slowly raise the equipment carrier or blade frame 2 The adapter plate 3 engages with the hook 4 the mating plate 1 sits against the adapter plate and simultaneously centres itself with the two centring wedges on the adapter plate Attaching auxiliary equipment 1 4...

Page 97: ...he eyebolts 5 inward and tighten the nuts with a tightening torque of 250 Nm After approx 10 minutes of operation check the nuts again and make sure they are correctly tightened Lower the auxiliary equipment Remove the rear mounted auxiliary equipment before pro longed periods of pushing work The threaded high pressure couplings are for connecting and disconnecting filled hoses Check valves that e...

Page 98: ...ly seated Use suitable tools to tighten the hydraulic couplings Connect the electrical plug of the auxiliary equipment to the socket of the PistenBully and make sure it is correctly engaged The connector connects the electric circuit for detecting the auxiliary equipment Test the operation of the auxiliary equipment WARNING There must be nobody in the danger zone Check the auxiliary equipment for ...

Page 99: ...king levers all the way down The safety catch on the locking lever must engage Close both safety chains Install the two spring pins to secure the foot bar Always comply with the instructions for carrying passen gers in the section entitled Safety instructions Press the safety catch 1 and open the locking lever Risk of being crushed There is a risk of this when lowering the rear deck Remedy Close t...

Page 100: ... 100 162 400 4F_11319 4 enu NOTES ...

Page 101: ...h off the tiller drive Direction of travel switch in neutral position Lower the front mounted and rear mounted auxiliary equipment If you fail to do this there is a risk of a collision between the load platform or driver s cab and the auxiliary equipment Get out of the driver s cab CAUTION Close the doors If you fail to do this there is a risk of an accident caused by the doors slamming shut Make ...

Page 102: ...justing valve 3 into position Press the button 4 The driver s cab will tilt You can interrupt this movement by releasing the button Switch off the diesel engine by pressing STOP button 5 PistenBully 400 PistenBully 400 W Tilting the driver s cab 1 2 3 1 2 3 4 5 TILTING THE DRIVER S CAB LOAD PLATFORM ...

Page 103: ...ate position Start the diesel engine by pressing button 6 Press the button 4 The driver s cab will lower The warning light for the cab latching mechanism goes out You can interrupt this movement by releasing the button PistenBully 400 PistenBully 400 W Lowering the driver s cab i 6 4 TILTING THE DRIVER S CAB LOAD PLATFORM ...

Page 104: ...stem the load platform falls Use a support 8 to prevent it lowering Raise the load platform fully release the support 8 and swing it out of the way Insert the support into its anchoring position and push it down to fix it in place see figure 8a WARNING If you knock the support inadvertently it can fall out of its anchoring position Lower the load platform until the bolt comes into contact with the...

Page 105: ...t out of its anchored position and insert it in the bracket Secure the support with the retaining ring 8c Lower the load platform see the section on lowering the driver s cab Tighten the toggle screw in the load platform Lowering the load platform 8c Driver s cab and load platform lowering tilting TILTING THE DRIVER S CAB LOAD PLATFORM ...

Page 106: ...n on board toolkit on the manual pump 9 and operate the pump Move the lever of the block ball cock to the appropriate position Note that the rear hydraulics will not operate if the driver s cab locking mechanism is not engaged or the load platform is not fully lowered The warning symbol for the cab latching mechanism lights up Using the manual pump for tilting and lowering 9 Operation TILTING THE ...

Page 107: ..._11319 4 enu Operation Checks Use Safety Technical data Overview 107 162 Use LIGHTING 108 FUSES 111 EMERGENCY ACTUATION AUXILIARY HYDRAULICS 113 BATTERY 114 BATTERY ISOLATING SWITCH 116 OVERVIEW OF ELECTRICS ...

Page 108: ...ight parking light H7 3 Dipped beam headlight H7 4 Worklight front xenon optional 5 Treeline light H3 optional 6 Worklight rear H11 xenon optional 7 Rotating beacon 8 LED direction indicator rear light 9 10 Direction indicator parking light 11 LED worklight side 12 Engine compartment lighting Lighting 1 2 3 4 5 6 7 8 10 9 11 12 ELECTRICS ...

Page 109: ...mage to electronic ballast Persistent light problems indicated by flickering of the gas discharge light can result in damage to the electronic circuitry in the ballast Switch off immediately if the light flickers Risk of breaking the lens Do not use liquid to clean the lens while hot Only clean dirty glass when cold Do not use aggressive or abrasive cleaning agents Tail lamps PistenBully 400 with ...

Page 110: ...ing at the bulb socket and result in damage Allow the bulb to cool down before you commence work Wear protective goggles and protective gloves when changing bulbs Danger of flying splinters of glass The glass body of a xenon bulb is pressurised and can shatter Always hold the bulb by the base Operate xenon bulbs in closed headlights only Dispose of the spent xenon bulb as hazardous waste Electrica...

Page 111: ...r attempt to jumper or repair fuses or insert replacement fuses with a higher ampere rating than the originals 1 10 A Full beam headlight check full beam head light left 2 10 A Full beam headlight right 3 10 A Dipped beam headlight sidefinder left 4 10 A Dipped beam headlight sidefinder right 5 20 A Control panel lighting parking light rear light left 6 10 A Instrument lighting parking light rear ...

Page 112: ...seat 23 30 A Engine electronics 24 10 A Terminal 25 3 A PSX electronics 26 30 A PSX electronics 27 30 A Voltage with engine running mirror heater side window heater 28 30 A Rear window heater 29 20 A Drum winch 30 20 A Rotating beacon clock interior lighting 31 10 A Reserve 32 20 A Xenon worklight 33 30 A Fuel preheater 34 2 A Heating controller 35 10 A Tracker plates 36 10 A Tracker plate tiller ...

Page 113: ...ear 10 Warning buzzer 11 Fuel preheater 12 Rear window heater 13 Reversing light 14 Cold start system 15 Reversing 17 18 Active drum winch 20 Heating supply unit 21 23 Pipe heating 1 to 3 Switch off the rotary tiller If the control system fails the rear auxiliary hydraulics can be raised lowered by means of emergency buttons 5 UP RE pressed raise equipment carrier DO RE pressed lower equipment car...

Page 114: ...n place by the retainer WARNING Risk of explosion of oxyhydrogen gas Keep all sources of ignition well away from the battery Do not put any metal parts on the battery Topping up the battery fluid WARNING Caution when handling battery acid risk of chemical burns Wear protective goggles and protective gloves Remove the screw caps Top up the fluid in the cells to the max mark with distilled water Bat...

Page 115: ...ry isolating switch Start up assistance WARNING If start up assistance is given incorrectly there is a risk of fatal electric shocks or burning Do not allow the cable clamps to touch each other Do not connect the jump start leads to the connecting bridge between the two batteries Voltage spikes can occur when the jump start cable is dis connected Risk of damaging electronic components Switch on he...

Page 116: ... isolating switch When there is an electronic fault To protect the battery during extended downtimes Switch the ignition for the diesel engine OFF The indicator light on the battery isolating switch comes on Press the battery isolating switch The indicator light flashes for 5 minutes cleaning of the AdBlue system The indicator light goes out The battery is isolated from the electrical system Conne...

Page 117: ...fire in the vehicle In an acute situation Voltage spikes of the electronic circuits Only press the battery emergency switch in an emergency if the engine is running No AdBlue system cleaning Starting up and driving off Press the battery disconnect button Wait 30 seconds Switch on diesel engine Emergency switch Battery emergency switch i ELECTRICS ...

Page 118: ... 118 162 400 4F_11319 4 enu NOTES ...

Page 119: ... and the vehicle parked on a horizontal surface Make sure that the oil and coolant levels are always to specification check at oil dipstick overflow plug etc Checks following delivery of new and used vehicles After the first 5 operating hours check Wheels Tightening torque 300 Nm Track lock for combination tracks after 5 and 50 operating hours tightening torque 110 Nm 5 Nm Winch 3 wire rope clamps...

Page 120: ... vehicle is being refuelled Do not spill fluids or lubricants they are hazardous to soil and water Always dispose of these substances in an envi ronmentally compatible manner comply with local laws DAILY CHECKS WARNING Danger of being run over or crushed due to the mobil ity of the machine The equipment may continue to move if the accelera tor pedal does not return to its initial position after it...

Page 121: ...pidly Check the coolant level in the sight glass of the expansion tank The water level must be between the min and max marks If a lot of water has to be added the frost resistance of the coolant must be checked If the expansion tank is already empty refill with water slowly Check the water level after 5 minutes Check that the hoses in the cooling and heating systems are tight and not leaking Check...

Page 122: ... the oil with the engine switched off and the PistenBully standing on level horizontal ground The oil level must be between the min and max marks on the oil dipstick Use only approved engine oil see fluids and lubricants specifications Checking the engine oil level DAILY CHECKS ...

Page 123: ...nly approved hydraulic fluid see fluids and lubricants specification Intake air valve on the engine compartment air intake In powder snow If you fail to do this there is a risk that the air filter will ice up and ice particles will damage the blades of the turbocharger The air filter symbol lights up as soon as the air filter ices up or has to be replaced Checking the hydraulic fluid level DAILY C...

Page 124: ...ry out a visual inspection of the chains and wheels and check for tyre damage Visually inspect the fasteners of the auxiliary equipment locking pins bolts nuts Carry out a visual inspection of the hydraulic system pro pulsion and auxiliary hydraulics hydraulic lines couplings hoses and working cylinders to check for any leaks and abrasion points PistenBully with diesel particulate filter Check the...

Page 125: ...accelerate the engine to approx 2000 rpm The PistenBully must remain motionless Do not operate the vehicle if the parking brake is defective The indicator light in the instrument cluster must go out when the parking brake is released Perform all the daily checks Check the drive belt on the engine engine fan alternator make sure that belt tension is correct and that the belt is free of damage see t...

Page 126: ...red ground No load on vehicle and auxiliary equipment lowered Equalise the track tension by driving backwards and forwards The track tension is correct when the upper section of the track can be lifted approx 40 50 mm midway along its run Check the condition of the track belts chain belts track guides and bars and replace any damaged parts Check operation and test all instruments and indicators Ch...

Page 127: ...ata Overview 400 4F_11319 4 enu 127 162 Checks Check the wheel fasteners and check tyre pressures Tightening torques Checking wheels TYPE TENSIONING AXLE DRIVE AXLE AIR PRESSURE DRIVE AXLE PistenBully 400 300 Nm 300 Nm 7 0 bar WEEKLY CHECKS ...

Page 128: ...the oil level Measurement cap SW 36 Measurement with oil dipstick not screwed in The oil level must be between the min and max marks on the oil dipstick Use only approved oil for transfer boxes see fluids and lubricants specifications Transfer box Cap of transfer box WEEKLY CHECKS ...

Page 129: ...ation drivers must wear appropriate footwear with non slip soles Press the door lock The driver s door opens Note When parking on a slope be particularly careful when opening the door The door opens suddenly Use the handle 2 on the driver s door Put the armrest 3 up Sit down on the driver s seat Close the door Adjust the seat and the steering wheel to an ergonomically comfortable position Lower th...

Page 130: ...after approx 2 seconds no preheat ing or within 30 seconds maximum preheating time When the intake air preheating light goes out Start the engine Do not depress the accelerator Operate the starter until the engine is turning at 700 rpm Maximum duration of start attempt 30 seconds Engine refuses to start Immediately repeat the start attempt do not repeat the preheating procedure It may take up to 3...

Page 131: ...rest workshop Disconnect the battery from the on board electrics Warming up phase Air temperature above 00 C to 200 C Allow the diesel engine to idle for approxi mately 3 minutes Drive with the engine operating in the partial load range The engine can be operated at full load as of a coolant temperature of 80O C Air temperature below 200 C Allow the diesel engine to idle for approxi mately 6 minut...

Page 132: ...se the potentiometer to reduce driving speed The speed of the auxiliary equipment remains unchanged Instructions for engine break in Up to 40 operating hours Operate carefully up to max 3 4 full load speed After 40 operating hours Gradually work up to full load Engine speed range GETTING IN DRIVING GETTING OUT ...

Page 133: ...d to act as a banksman Release the parking brake Depress the accelerator pedal to increase engine rpm to above drive away speed The PistenBully drives away The PistenBully accelerates steplessly to its maximum speed as engine speed increases The electronic system monitors the engine speed set by the accelerator pedal during the trip and selects the hydraulic ratio to suit the load Consequently the...

Page 134: ...y Diesel fuel tank empty The fuel system has taken in air Fill the vehicle with fuel see the section on getting out Switch the ignition ON and wait for around 30 seconds The auxiliary fuel pump comes on Switch the ignition off and wait for approximately 20 sec onds Switch the ignition ON and wait for around 30 seconds Start the engine Battery charge indicator If the battery charge indicator lights...

Page 135: ...asing the pressure on the accel erator pedal engine speed lowers and the change in the hydraulic ratio causes the vehicle to slow down The PistenBully will come to a stop if engine speed drops below pull away speed A parking brake spring loaded brake operated by a parking brake lever in the driver s cab acts on the driving wheels WARNING Use the parking brake only to keep the vehicle at a standsti...

Page 136: ...witch off Switch the engine off Turn the ignition key to the 0 position Remove ignition key and lock the cab Swivel the steering column and armrest right up Be particularly careful when opening the door if the vehicle is parked on a gradient The door opens suddenly The procedure for exiting the vehicle is the reverse of the entry procedure WARNING Risk of slipping on the track when climbing into a...

Page 137: ...Blue come into contact with your skin Wear protective gloves and change any wet clothing Do not inhale or swallow fluids or lubricants Read the safety instructions in the engine operating manual If quality defects are indicated inform the workshop If there are incompatible fluids such as diesel fuel compo nents have to be replaced Use pure AdBlue to DIN 70070 Use a plastic container funnel Use a c...

Page 138: ...to be heated up by the thermostatically controlled preheating device 1 2 hours of preheating prior to starting does not improve cold starting Undertake preheating immediately after parking the vehicle Use only cables that comply with the applicable regula tions in the country of use Parasitic current connection 4 GETTING IN DRIVING GETTING OUT ...

Page 139: ...ng comprehen sive safety measures Please contact the nearest service support centre Attachment weights towing hitch Permissible towed weight Max towed weight 3 000 kg Risk of collision between the towed load and the track Do not swivel the equipment carrier The towed load must be secured to ensure that it cannot skew beyond the maximum permissible off centre angle on descents or when inclines are ...

Page 140: ... 120 150 400 4F_11319 4 enu NOTES ...

Page 141: ... on rev counter Max torque 1519 Nm at 1500 rpm Adjust tiller shaft speed to suit snow conditions by turning the potentiometer Adjust the tiller depth steplessly using the relevant con trol and indicator to suit the snow conditions Set the depth so that the tiller removes only as much snow as is abso lutely necessary Variably adjust the downforce of the tiller comb by means of the joystick and pote...

Page 142: ... wind pressure freezing and evaporation producing a loss in volume whereas differences in the temperature of the air trapped close to the ground and the external air tend to produce an increase in volume it is important to bear the following in mind Always work so as to cause as little damage as possible to the snow The aggressive action of auxiliary equipment such as a tiller damages the snow cry...

Page 143: ...isher shapes the surface and a water film forms to hold the grains of gritty snow together Breaking down the lumpy snow also damagestheicecrystals sotheyloseaconsiderableproportion oftheirabilitytocohere Thisisthereasonwhyonlygrittysnow not powdery snow can be produced from ice A durable ski slope can be formed only by mixing this mate rial with fresh fallen snow or with unused old snow from deepe...

Page 144: ...tructure and produce a powdery snow effect Extremely slushy snow in spring It is advisable to use the side wings because the tiller can produceedgewallsasitpassesthroughthesnow Wealsooffer an extra wide side wing for more efficiency when used in combinationwiththerearframesteering thisalsomeansthat the machine can prepare on one side at a time If a satisfactory run cannot be prepared in slushy sno...

Page 145: ... is a risk of the vehicle toppling The limits are heavily dependent on the way in which the vehicle is used on load on the prevailing conditions and on the skill and ability of the driver S Centre of gravity H Downgrade force Each situation must be assessed with care Never assume that it is safe to operate in a certain area at any given time merely because a vehicle was in the area in question bef...

Page 146: ...ne speed Driving uphill Always study upgrades and look for the easiest route do not start at the steepest point Frequently it is better to detour to the highest point of a slope via an alternative route and then work from the top down to prepare the first part of the run Whenever possible negotiate slopes by following the line of fall and by keeping steering movements to a minimum Do not overrev t...

Page 147: ...to a minimum Make sure that both tracks are turning Reducespeedasyoucrestrises inordertoensurethatyouhave the vehicleunder controlasittips forward Thiswill preventthe front blade from digging in and the tracks from losing traction Invariably do not negotiate a downgrade unless you are sure that the adhesion of the snow is adequate your run out at the bottom of the slope is adequate and safe there ...

Page 148: ...g so the snow is forced out of the tiller at the side and forms an edge wall The snow crystals ability to cohere and the quality of the slope s substructure are impaired More power input necessary less economical Counter rotating tiller shaft APistenBullywithelectronictillercontrolenablesyoutosetthe tiller shaft to rotate either forward standard direction of rota tion or backward It can be helpful...

Page 149: ...ller is on a hump Vehicle comes almost to a stop Tiller depth too low Speed of shaft rotation too high Cylinder of carrier plate significantly out of adjustment Tiller shafts are counter rotating Tiller shafts stopped clogged jammed frozen Severe vibrations perceptible in vehicle when the tiller is switched on Shaft imbalanced tooth missing have repairs carried out by specialists Frozen with snow ...

Page 150: ... 150 162 400 4F_11319 4 enu NOTES ...

Page 151: ...ing low bumps or waves is to use thefrontbladeinwhatisknownasthe floating position This means that the front blade applies only its own weight to the surface without being pushed downward by the hydraulics The blade s angle of attack is set by means of the roll cylinder Exercisegreatcarewhensettingtherollcylinder becauseifthe angle of attack is too steep the front blade will tend to dig into the s...

Page 152: ...rn ski slopes Oneconsequenceofmodernskiingtechniquesisthattheskiers carry the snow progressively further down the slope finally depositing it toward the bottom of the slope The objective therefore is to restore the snow to as uniform a depth as possibleovertheentirelengthoftheslope Thisentailspushing the snow back up the slope from the bottom If necessary winch the PistenBully into position Swivel...

Page 153: ...boarder crosses The forks can be used to transport fun park obstacles such as the fun box and rails WARNING Risk of being crushed It can be dangerous when the forks are extended retracted Make sure there is nobody in the danger zone The forks can be damaged if loaded at the side The forks must not be used for pushing or lifting work at the side ParkBlade PARKBLADE FRONT BLADE ...

Page 154: ...ler shafts are driven by a hydraulic motor and they are linked with each other by a constant velocity joint shaft in order to ensure the same revolutions and torque in both shafts The specially designed tiller shafts and finishers ensure optimumsnowdistribution withtheresultthatthefinishedrun has attractive end to end contouring irrespective of the oper ating conditions Side finishers optional The...

Page 155: ...d button until the hydraulic cyl inder is fully extended Cancelling set to rigid unlock Set down the Alpinflex tiller on a firm level surface Press the button until the hydraulic cylinder is fully re tracted Manual actuation for set to rigid standard Lock 1 and adjusting lever 2 in position Secure the lock with the pin Cancelling the set to rigid function Open the lock and put the adjusting lever ...

Page 156: ...ration and use a suitable working speed until the ski slope has been prepared to specification An attempt to operate the tiller at too high a speed will divert too much output power from the engine with the result that the engine will not be able to develop enough power to propel the PistenBully When driving downhill on extremely steep slopes you can counter rotate the tiller shaft to stabilise th...

Page 157: ...charge indicator 134 Boost function 78 Braking air check parking brake 79 Bumpy runs 143 C Cab heating 37 Calibration 86 Cancelling the set to rigid function 155 Centre of gravity 145 Charging the battery 114 115 Checking the coolant level 121 Checking the electrical system 124 Checking the engine oil level 122 Checking the hydraulic fluid level 123 Checking the parking brake 125 Checking the soft...

Page 158: ... 148 Emergency operation of working hydraulics 113 Emergency mode driving electronic system 84 Engine compartment lighting 108 Engine diagnostics ON OFF 38 46 Engine oil pressure 78 134 Engine oil pressure indicator 39 Engine operating temperature 134 Engine speed range 132 Engine stop light 80 Engine test light 80 Engine fault check 39 46 Enter workshop code 83 Exiting 136 Extremely slushy snow 1...

Page 159: ...ine break in 132 Instrument displays 37 Intake air preheating 38 K Knurled knob for adjusting the tiller shaft speed 34 68 Knurled knob for driving speed 34 68 L LED worklight at the side 108 Lighting 107 108 Lock for steering column adjustment 36 Low fuel consumption 141 Low priority fault 88 M Magician attached 79 Making a location line 152 Manual actuation for set to rigid 155 Manual SCR exhaus...

Page 160: ...moving the auxiliary equipment 98 Replacing fuses 111 Reset acoustic warning strand monitor 50 Restraint 48 Retract side finisher in reverse 47 Retracting side finishers 46 Reverse without automatic raising of the auxiliary equipment at the rear 47 Revolution counter 37 38 Rocker switch button 43 Rotating beacon 42 108 S SCR cleaning prevented 49 SCR exhaust system cleaning 49 SCR system cleaning ...

Page 161: ...er 2000 79 Tiller control automatic operation 78 Tiller control emergency operation 78 Tiller depth indicator 37 Tiller drive ON OFF button 34 Tiller forward operation counter rotating 47 51 Tiller in rigid position 47 155 Tiller ON 79 Tiller ON OFF 69 Tiller running 79 Tiller snow flap 47 Tiller speed 78 Tiller standing 79 Tilting the driver s cab 102 Tilting the load platform 104 Topping up flui...

Page 162: ...6 V Vehicle and engine numbers 9 Vehicle battery 113 114 Visual inspection 124 W Warming up phase 131 Warning symbols 40 Weekly checks 126 Wet snow slushy snow 144 Windscreen heating 44 Windscreen wipers front 44 45 Worklights front 42 108 Worklights rear 42 108 X Xenon 109 INDEX ...

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Page 164: ... Telefax 43 0 6244 4001 11 office pistenbully at www pistenbully at Frankreich Kässbohrer E S E 455 Route de Marais ZAC Porte de Tarentaise 73790 Tours en Savoie Telefon 33 0 479 1046 10 Telefax 33 0 479 1046 40 info pistenbully fr www pistenbully fr Schweiz Kässbohrer Geländefahrzeug AG Bruneggerstraße 45 5103 Möriken Telefon 41 0 62 88770 50 Telefax 41 0 62 88770 51 info pistenbully ch www piste...

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Kässbohrer PistenBully 400 4F, Operating Manual

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