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Kasei KZ-4000TP-PRO-2S, Operator'S Manual, Page: 21 / 32

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21

ENGINE SPARE PARTS LIST OF KASEI-TEA PRUNER-KZ-4000TP-PRO-2S

S.N.

Part No.

Part Name

1

KZ-4000TP-E1

Bearing 6202/P4

2

KZ-4000TP-E2

Oil seal

3

KZ-4000TP-E3

Crank case F

4

KZ-4000TP-E4

Crank case R

5

KZ-4000TP-E5

Pin 4 x h8 x 10

6

KZ-4000TP-E6

Gasket crank case

7

KZ-4000TP-E7

Screw M5 x30

8

KZ-4000TP-E8

Piston

9

KZ-4000TP-E9

Ring piston

10

KZ-4000TP-E10

Pin piston

11

KZ-4000TP-E11

Ring snap

12

KZ-4000TP-E12

Crank shaft assy

13

KZ-4000TP-E13

Cylinder

14

KZ-4000TP-E14

Gasket cylinder

15

KZ-4000TP-E15

Screw M5 x18

16

KZ-4000TP-E16

Spark plug

17

KZ-4000TP-E17

Key 3x13x5

18-1

KZ-4000TP-E18-1

Rotor magnet

18-2

KZ-4000TP-E18-2

IG coil

19

KZ-4000TP-E19

Spacer Ig coil

20

KZ-4000TP-E20

Screw M4 x20

21

KZ-4000TP-E21

Nut MIOxl. 25

22

KZ-4000TP-E22

Wire lead assy

23

KZ-4000TP-E23

Clutch assy

24

KZ-4000TP-E24

Clutch bolt

25

KZ-4000TP-E25

Clutch washerB

26

KZ-4000TP-E26

Wave washer

27-1

KZ-4000TP-E27-1

Fan cover

27-2

KZ-4000TP-E27-2

Holder A

27-3

KZ-4000TP-E27-3

Holder B

27-4

KZ-4000TP-E27-4

Rubber A

27-5

KZ-4000TP-E27-5

Rubber B

27-6

KZ-4000TP-E27-6

Bearing 6202-2RZ/P5

27-7

KZ-4000TP-E27-7

Circlips for holes-type 1 IS

27-8

KZ-4000TP-E27-8

Clutch drum assy 78

27-9

KZ-4000TP-E27-9

Circlips for shift-type 1 li

27-10 KZ-4000TP-E27-10 Screw M5 x 20
27-11 KZ-4000TP-E27-11 Screw M5 x10
28

KZ-4000TP-E28

Pin 4h8x10

S.N.

Part No.

Part Name

29

KZ-4000TP-E29

Screw M5 x 20

30

KZ-4000TP-E30

Muffler ass’y

31

KZ-4000TP-E31

Nut MIOxl. 25

32

KZ-4000TP-E32

Gasket muffler

33

KZ-4000TP-E33

Guide Cover Ass’y

34

KZ-4000TP-E34

Screw M6 x 70-10. 9

35

KZ-4000TP-E35

Screw M5 x 12

36

KZ-4000TP-E36

Screw M5 x 16

37

KZ-4000TP-E37

Clapboard

38

KZ-4000TP-E38

Starter

39

KZ-4000TP-E39

Gasket insulator

40

KZ-4000TP-E40

Insulator

41

KZ-4000TP-E41

Screw M5 x 25

42

KZ-4000TP-E42

Gasket carburetor

43

KZ-4000TP-E43

Carburetor

44

KZ-4000TP-E44

Cleaner body

45

KZ-4000TP-E45

Wave washer 8

46

KZ-4000TP-E46

Spit back shield

47

KZ-4000TP-E47

Screw M5 x 55

48

KZ-4000TP-E48

Air filter element

49-1

KZ-4000TP-E49-1

Cover Cleaner

49-2

KZ-4000TP-E49-2

Knob cover

50

KZ-4000TP-E50

Top cover

51

KZ-4000TP-E51

Gasket

52

KZ-4000TP-E52

Screw M5 x 20

53-1

KZ-4000TP-E53-1

Fuel tank

53-2

KZ-4000TP-E53-2

Pipe return

53-3

KZ-4000TP-E53-3

Pipe intake

53-4

KZ-4000TP-E53-4

Grommet

53-5

KZ-4000TP-E53-5

Clip pipe

53-6

KZ-4000TP-E53-6

Filter Assy

53-7

KZ-4000TP-E53-7

Tank cap assy

53-8

KZ-4000TP-E53-8

Collar C

54

KZ-4000TP-E54

Engine stand

55

KZ-4000TP-E55

Spacer fuel tank

56

KZ-4000TP-E56

Screw M5 x 25

57

KZ-4000TP-E57

Screw M5 x 20

58

KZ-4000TP-E58

Screw M5 x 20

Summary of Contents for KZ-4000TP-PRO-2S

Page 1: ...Pruner Cum Brush Cutter OPERATOR S MANUAL Original Instructions CAUTION Read all precautions and instructions in this manual before using this product Keep this manual for future reference Product may...

Page 2: ...WARNINGS SAFETY RULES PRECAUTIONS DESCRIPTION ASSEMBLY RULES FOR SAFE OPERATION CUTTING WITH A BLADE FUEL 0IL MIXTURE PREPARING FOR OPERATIONS OPERATIONS MAINTENANCE CARE TRANSPORT HANDLING EXTENDED...

Page 3: ...ibration values at each handle m s2 9 5 Sound pressure level L in accordance with ISO10886 7917 105 Sound power level L in accordance with ISO 10884 120 Reduction ratio 16 20 Blade rotation direction...

Page 4: ...Wear head protection where there is a risk of falling objects Always turn off engine and make sure the cutting tool has stopped before cleaning removing or adjusting blade Keep bystanders away at lea...

Page 5: ...fuel in an enclosed room or near open flames Assure adequate ventilation I Always mix and store the fuel in a properly marked container that is approved by local codes and ordinances for such usage N...

Page 6: ...confirm that the operator stops the engine Be careful not to startle or distract the operator which can cause an unsafe situation Never touch the nylon cutting head when ever the engine is running If...

Page 7: ...ecommended because the minimum exposure which might trigger the ailment is unknown Keep your body warm especially the head neck feet ankles hands and wrists Maintain good blood circulation by performi...

Page 8: ...g Move switch FORWARD to Stop BACK to Run 4 U HANDLE this handle can be adjust ed at you convenience for comfort 5 HARNESS ASS Y a attachment which hang the machine on the operator and adjustable in l...

Page 9: ...N Install holder A the tri blade holder B washer 8 in this order then clamp with a lefthand thread bolt Align hole of gear case and holder A and insert S 4mm bar wrench Rotate blade fastening bolt wit...

Page 10: ...Know how to stop the unit and shut off the engine Know how to unhook a harnessed unit quickly Never allow anyone to use the unit without proper inslruction Be sure the operator wears the foot leg eye...

Page 11: ...eds are too thick and strong for scything If kickback occurs the blade may be dull or the material so thick and hard that you should use a saw blade instead of the brush blade Growth up to 3 inches in...

Page 12: ...ible damage to engine fuel lines and other engine parts FUEL The engine uses two stroke fuel a mixture of gasoline and 2 stroke lubricant 30 1 GASOLINE Use branded 89 octane or higher unleaded gasolin...

Page 13: ...n stored longer than this time it should be removed and filled with fresh mixture 2 Never fill the fuel tank to the very top under 3 4 of the tank 3 Never add fuel to the tank in a closed non ventilat...

Page 14: ...arter by turning the choke lever to RUN 9 Disengage the throttle lock if present pressing the throttle trigger briefly 1O Allow engine to warm up for a few minutes before using STARTING WARM ENGINE Th...

Page 15: ...trouble with the carburetor see your dealer Improper adjustment may cause engine damage and void warranty FUEL FILTER Fuel tank is fitted with a filter Filter is situated at the free end of fuel pipe...

Page 16: ...arburetor Remove spark plug and pour one tea spoon of clean motor oil into spark plug hole of cylinder replace spark plug Store in clean dry dust free area FAILURE TO START Dispose of fuel in tank Ins...

Page 17: ...plug spark plug fouled with oily deposits spark plug insulation damage spark gap is too large or smal clean the oily deposits replace spark plug adjust spark gap 0 6 0 7mm high voltage wrre spark abn...

Page 18: ...g room fouled with oily deposits avoid use it for long time high speed and heavy load clean the oily deposits 3 ENGINE RUNNING UNSTABLE symptom probable cause remedy there are knock sound in engine pi...

Page 19: ...BLESHOOTING GUIDE 4 THE ENGINE SUDDENLY STOPPED probable cause remedy fuel is use up spark plug fouled with oily deposits and short circuit high voltage wire fall off add fuel clean the oily deposits...

Page 20: ...20 ENGINE DIAGRAM OF KASEI TEA PRUNER KZ 4000TP PRO 2S...

Page 21: ...27 9 KZ 4000TP E27 9 Circlips for shift type 1 li 27 10 KZ 4000TP E27 10 Screw M5 x 20 27 11 KZ 4000TP E27 11 Screw M5 x10 28 KZ 4000TP E28 Pin 4h8x10 S N Part No Part Name 29 KZ 4000TP E29 Screw M5...

Page 22: ...AT9 Bolt M5X12 10 KZ 4000TP AT10 Gear Case 11 KZ 4000TP AT11 Safety Guard 12 KZ 4000TP AT12 Bearing 6000 P6 13 KZ 4000TP AT13 Gear 14 KZ 4000TP AT14 Gear Shaft 15 KZ 4000TP AT15 Bearing 6002 2RS P6 1...

Page 23: ...S P5 4 KZ 4000TP CT4 Stop Ring 15 5 KZ 4000TP CT5 Clutch Case 6 KZ 4000TP CT6 Bolt M6X20 7 KZ 4000TP CT7 Rubber 8 KZ 4000TP CT8 Washer 9 KZ 4000TP CT9 Stop Ring 48 10 KZ 4000TP CT10 Linker 11 KZ 4000T...

Page 24: ...4000TP ET5 Safety Guard KZ 4000TP PRO 2S TRANSMISSION DIAGRAM SPARE PARTS LIST S N PART NO PART NAME F KZ 4000TP FT Lever Ass y 1 KZ 4000TP FT1 Box Left 2 KZ 4000TP FT2 Stop Button Comp 3 KZ 4000TP F...

Page 25: ...S N PART NO PART NAME G KZ 4000TP GT Harness Ass y H KZ 4000TP HT Blade I KZ 4000TP IT Wire Clamp Band S N PART NO PART NAME J KZ 4000TP JT Holder Ass y 1 KZ 4000TP JT1 Harness Clamp 2 KZ 4000TP JT2...

Page 26: ...should be cleaned then use closed packaging packaging should be firm Store the machine in dry place For transportation safety The machine should comply with ISTA Meaning of crossed out wheeled dustbin...

Page 27: ...s Office Seal Dealer Sign Customer Sign I We accept the terms and conditions of Warranty as in the Warranty Card DEALER S COPY Warranty Card Purchaser s Name Address Product Name Product Serial No In...

Page 28: ...le using the pressure washers to draw water which is contaminated with dust solvents eg paint thinners gasoline oil etc vii Repair done by unauthorized service people viii Those parts subject to wear...

Page 29: ...no Date Serial Number Customer Signature Conditions Operations listed have been performed to my entire satisfaction without any labour charges Only consumables were charged agriculture I horticulture...

Page 30: ...30 Small Maintenance Big Savings Small Maintenance Big Savings Small Maintenance Big Savings...

Page 31: ......

Page 32: ...X PVT LTD Annapurna House 1 1G 7th Cross New Guddadahalli Mysore Road Bangalore 560 026 Customer Care 1800 425 3036 email info ratnagiriimpex com www ratnagiriimpex com AN ISO 9001 2015 CERTIFIED COMP...

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