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RM-100 FLOOR MOUNT MANUAL

14

IMPORTANT: disconnect electrical power prior to any maintenance or servicing!

GFCI

GFCI (Ground Fault Circuit Interrupter) is a safety feature that can alert you to problems with the mixer. 
It is important to test the GFCI upon installation, after each re-installation, and regularly thereafter 
to ensure consistent operation. If you experience repeat interruptions, disconnect and remove the 
equipment. Inspect the power cord and unit (mixer) for damage. If no damage is apparent, please contact 
your Kasco distributor or representative for further instruction.

 

Observation

• 

Monitor the operating mixer for any reduction or variation in performance.

• 

 Inspect the mixer annually and clean as needed to allow for heat dissipation and to verify that the 
propeller is clean and free of nicks.

• 

Inspect the power cable annually for damage or abrasion and replace as necessary.

• 

Regularly clean all external rotating parts and examine them for wear.

• 

 If you note a deficiency in performance, remove the equipment from service and inspect for any 

damage or failure. If you observe any canister leakage during annual inspection, send the mixer to 
Kasco’s factory for service and repair.

 

Cleaning

The stainless-steel motor housing needs to be kept clean in order to allow heat to effectively dissipate.

 

 

Seal and Oil Replacement

• 

Replacing the seal and changing the oil every 3-5 years will add reliability and longevity to the mixer.

• 

Seal replacement and all other repair services should be performed by Kasco Marine.

 

Electrical Troubleshooting

• 

If a unit fails to operate, you can use a series of simple checks to determine the general cause.

• 

 Once you’ve located the fault, please contact your distributor for information on how to proceed  
with repair.

MIXER MAINTENANCE RECOMMENDATIONS

Is the GFCI Tripped?

1. If yes, reset the GFCI and check operation.
2.  If the GFCI continues to trip, disconnect the unit in the panel and reset the GFCI.

• If the GFCI doesn’t trip, the fault lies in the unit or its cord.
• If the GFCI continues to trip, the fault lies in the control panel power source.

Is the cord damaged?

With the power off, perform a visual inspection of the power cord. If there is visible 

damage, contact your distributor for repair options.

What happens with an  
alternate power source?

If the power cord and unit appear to be in good condition, safely plug it into an
alternate GFCI-protected power source.

•  If the unit starts and runs, fault lies in the control panel or power source.
• If the alternate GFCI continues to trip, fault lies in the unit or cord.

Back to Contents

Summary of Contents for CertiSafe 2400C61

Page 1: ... FLOOR MOUNT MANUAL 1 800 Deere Rd Prescott WI 54021 715 262 4488 sales kascomarine com kascomarine com RM 100 FLOOR MOUNT Assembly Installation Manual Document number 852111 Document version number 2021 2 0 ...

Page 2: ...lation Overview 3 Suggested Tools and Supplies 3 Parts Included List 4 Parts Included Illustration 5 Base Assembly 6 Retrieval Chain Attachment Mixer Side 7 Cord Attachment Mixer Side 8 Tank Penetration 9 Assembled Unit Installation 11 Mixer Maintenance Recommendations 13 Mixer Warranty 14 Non warranty Repairs 15 Repair Contact Form 16 ...

Page 3: ...allation of a CertiSafe Tank Mixer These may include but are not limited to OSHA CCOHS and other regulations related to Working over or near water Fall protection systems Falling object protection systems Electrical standards Illumination Ventilation Installation of CertiSafe Tank Mixers requires entry into environments that pose potential hazards such as those described in section 1910 146 of OSH...

Page 4: ...The cord grip and cable support equipment described here are supplied with the mixer unit To prevent galling we recommend a moisture cured polyurethane compound sealant suitable for contact with potable water and certified to meet the shrinkage for interior and exterior use Refer to NSF ANSI Standard 61 for indirect additives Be aware of clearance between the mixer asse mbly and any fixed objects ...

Page 5: ...LIES Pan to catch shavings Adjustable pliers Electric or cordless drill Half round metal file 3 8 drill bit 7 8 hole saw or 1 7 64 for 10 AWG cord hole saw Side cutter 10mm wrench 7 16 wrench 1 2 wrench 1 2 socket wrench 1 8 Allen wrench Back to Contents ...

Page 6: ...t retrieval chain 1 636381 K Extension spring 1 997202 L 1 4 nylon locknut 1 566212 M Clamp ring 1 997204 N 1 4 split lock washer 1 840537 O 1 4 hex head bolt 1 451130 P Zip ties 12 415038 Tank Penetration Q 5 16 eye bolt 1 566226 R 5 16 nylon locknut 1 566202 S 5 16 flat washer 2 566204 T 5 16 sealing washer 1 566229 for use with Cord AWG Ships with CertiSafe mixer U Cord grip 14 16 AWG 1 997210 ...

Page 7: ...RM 100 FLOOR MOUNT MANUAL 6 PARTS INCLUDED ILLUSTRATION Steel tank roof A B C D E F G H M L J I K N O P Q R S T U V W S E Back to Contents ...

Page 8: ...unit box if available 3 Slide the loosely assembled mixer base ring over the inverted mixer unit 4 Make sure the leg with the clamp ring M affixed is in line with the clamp on the mixer cage 5 Position the mixer base ring approximately 3 inches from the mixer unit cage 6 Tighten the six 5 16 screws B to nuts C in order to secure base assembly to the mixer 5 B C 1 3 inches 3 Maintain alignment Cage...

Page 9: ... the hex head bolt O 1 4 split lock washer N and 1 4 nylon locknut L from the clamp ring M 5 Align the loop of the extension spring with the holes in the clamp ring and replace the hardware to attach the spring to the mount 6 J D E E F K L M N O J I K G I 6 Find the center link of the short retrieval chain J and attach the bottom connecting link I 7 Now attach the bottom connecting link I to the t...

Page 10: ...ere is enough gathered slack in the cable so that when the assembled unit is lowered into the tank its weight is on the chain and not the cable 2 Continue to fasten the power cable to the long retrieval chain using zip ties at intervals of approximately 4 feet No tension on power cable while lowering Slack in cable before installation P P 1 2 P Back to Contents ...

Page 11: ... of the second hole 5 From the tank exterior pass the O ringed side of the cord grip U through the 7 8 hole with the O ring outside the tank roof 6 From the tank interior fit the cord grip nut V on the threads protruding into the tank 7 Tighten the nut until snug being careful not to over tighten Tank hatch center point TANK PENETRATION The maximum tank roof thickness accommodated by the tank pene...

Page 12: ...ith washers S T through the 3 8 hole 10 From the tank exterior fit a second flat washer S onto the eye bolt 11 Fasten the 5 16 nylon locknut R to the eye bolt 12 Tighten the locknut until snug being careful not to damage the sealing washer 13 Attach the top connecting link H to the eye bolt R T S Q 8 Steel tank roof S T S 9 10 11 Steel tank roof H 12 13 Back to Contents ...

Page 13: ...ld both the long retrieval chain and the power cable while lowering the unit until the mixer is posi tioned on properly on the tank floor 3 Remove excess slack from the long retrieval chain G without adding tension by Carefully removing the long retrieval chain from the top connecting link Pulling up any excess chain Reattaching the long retrieval chain to the top connecting link allowing any exce...

Page 14: ... cable through the cord grip U and out of the tank until all excess cord length has been taken up leaving only enough so that there is no strain on the cable 8 Tighten the top nut on the cord grip U to seal the power cable penetration 9 Terminate the power cable into an exterior junction box not supplied by Kasco W U Back to Contents ...

Page 15: ...d repair Cleaning The stainless steel motor housing needs to be kept clean in order to allow heat to effectively dissipate Seal and Oil Replacement Replacing the seal and changing the oil every 3 5 years will add reliability and longevity to the mixer Seal replacement and all other repair services should be performed by Kasco Marine Electrical Troubleshooting If a unit fails to operate you can use...

Page 16: ...cord are altered in any way from original shipment The power cord is nicked or cut The mixer is damaged by unauthorized service Warranty Claim Procedure Warranty period is established by the original receipt For efficient service please register the unit online at kascomarine com warranty registration Once warranty coverage has been established you may send the unit to Kasco for evaluation and rep...

Page 17: ...se repair if total is under 150 00 before shipping charges Kasco will recycle any unit we receive for estimate but which the customer declines to repair unless the customer specifies otherwise If the customer would like the product returned Kasco will return the unit to the condition in which we received it and we will ship it at the customer s expense Billing Contact Kasco to arrange payment for ...

Page 18: ...ment or wastewater application circle one Yes No Additional notes REPAIR CONTACT FORM Kasco Marine 800 Deere Road Prescott WI 54021 Attn Repairs Kasco requires that all equipment sent for repair MUST be accompanied by this form and marked to Repairs attention Unit should be cleaned before shipping Kasco is NOT responsible for shipping damage accrued in return shipment It is the responsibility of t...

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