5
STEP FIVE
Prepare your supplied Resin Kit by removing the
cap from the resin tube and pushing the resin nozzle
onto the tube. Then twist the nozzle to lock in
place.
Before applying to the quick disconnect, use the
plunger to evenly push out a small amount of resin
to get a proper mix of of the 2-part epoxy. Then
apply resin into the housing, enough to cover the wires and
contacts. The resin should be about 3mm onto the cord jacket.
Note: Adding too much resin may cause excess to be forced
into the female end of the pin connector, preventing proper
connection of the two halves.
STEP SIX
Slide the gland and gland nut along the cable into the body and tighten the gland nut securely. No
drying time is needed for the epoxy before full assembly.
STEP SEVEN
Once the two subassemblies have been completed, they can be joined together. Plug pin assembly
into the socket assembly and tighten the large blue nut securely. The
blue nut should be hand tightened only. (See figure below).
For seasonal removal, your quick disconnect includes an optional water
tight cover. Simply separate the quick disconnect and insert the sealing
cover into the large blue nut half and tighten firmly.
Strain Relief
The Strain Relief must be installed to protect the Quick Disconnect from damage due to excessive
strain. The Strain Relief should be installed on the user supplied cord length (not on the Kasco sup-
plied stub cord). It should be position about 15cm from the Quick Disconnect. To install, insert the
narrow end of the elongated clamp with the chain connected into the wide end of the short clamp. Use
a rubber mallet to tap the two pieces together securely. A Nylon Tie can be used to keep it attached to
the cord. The chain can then be attached to the float.
Single phase wiring:
Figure 5:
Wire Connections
Brown wire to terminal L
Blue wire to terminal N
Green/Yellow wire to terminal E
Plunger
Resin Tube
Nozzle
Cut-Away
disconnect shown
with clear resin. Note
amount that is covering
cord
jacket.
Note: There is a small gap after tightening
3 phase wiring:
Figure 6:
Wire Connections
Brown wire to terminal 1
Black wire to terminal 2
Grey wire to terminal 3
Green/Yellow wire to terminal E
