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Travelling in the Karmann mobile
home

Even if you are used to driving mobile
homes, you must remember when
travelling that, because of the chassis,
a mobile home is virtually a small
truck which requires particular care as
regards driving and handling
characteristics:

To make sure that your Karmann
mobile home is always safe, you
should check certain points before the
start of every journey. You can find
more detailed information about this
in these operating instructions:

Safety checklist

Retract entry step (illuminated
display)
Close and lock all exterior flaps
Close the body door
Close and lock the opening
window
Close the roof hatch
Close drawers and cupboards
Close door to bathroom and WC
Close refrigerator door
Secure TV aerial, if installed
Check luggage for secure fixing
Store away objects lying around on
shelves, tables etc.
Close shutoff valves for gas
equipment, if it is not being used
Free the roof of ice and snow in the
winter
Check the battery voltage of the
vehicle and auxiliary battery at the

control panel, particularly in winter
(see Page 6-1).
Open all blinds before starting the
journey.

Tire pressure
Vehicle lights
Oil level
Coolant level

Because of its relatively long
projection behind the rear axle, the
back end of the vehicle can break
away.
When driving up steep slopes or
ramps make sure that the back end
does not hit the ground.
Avoid sudden braking if possible.
Make sure that any passengers
sitting in the rear of the vehicle are
wearing their seatbelts and that
they do not leave their seats.
Only allow people to travel in the
vehicle in the seat provided with
seatbelts.
Even after short interruptions to the
journey, always make sure that the
entry step is retracted.

BEFORE STARTING YOUR JOURNEY

Check the following on the basis
vehicle according to the Sprinter
operating instructions:

2-3

Summary of Contents for Ontario

Page 1: ...Operating Instructions Ontario 04 2004...

Page 2: ...contrary safe handling can only be achieved if a first class chassis from an excellent manufacturer is given an body which is perfectly adapted to it a body from Karmann Mobil And what about service...

Page 3: ...entally friendly way In the interests of safety please read the information regarding use of the gas equipment and the 230 Volt vehicle electrical supply system You will find all general information r...

Page 4: ...3 Sleeping arrangements 4 4 Alcoves 4 4 Round seating group 635 LS 4 5 Cupboards 4 6 Gas equipment Gas supply 5 1 Heating and hot water supply 5 3 Gas cooker 5 6 Fridge 5 8 Electrical equipment Contro...

Page 5: ...15 1a 2 17 3 14 13 15 1 6 12 8 10 5 9 16 18 7 19 13 11 13 20 D EQUIPMENT OVERVIEW Ontario 600 H 1 1 Interior...

Page 6: ...4 Living area 13 Seating group 14 Table 15 Sleeping quarters 16 Wardrobe 17 Kitchen with Gas cooker Sink Refrigerator Bathroom and WC 18 Toilet 19 Washbasin 20 Shower Electrical equipment 1 EVS chargi...

Page 7: ...2 Fuel filler cap Air outlet for heating system 1 3 D EQUIPMENT OVERVIEW Ontario 600 H Exterior 1 2 5 4 3 6 Fresh water filler nozzle Page 7 1 Drain outlet for fresh water Page 7 7 Discharge flap for...

Page 8: ...1 4 EQUIPMENT OVERVIEW Ontario 600 HD Exterior 7 8 230 V connector Page 6 2 Refrigerator air vent Page 5 8 10 1 7 8...

Page 9: ...D EQUIPMENT OVERVIEW Ontario 635 LS Interior 20 12 11 6 10 7 14 13 14 9 19 5 8 1 1a 18 17 15 2 3 21 16 4 1 5...

Page 10: ...Netzmatik automatic circuit breaker 230 V 6 2 Gas equipment 4 Shutoff valve 5 2 Supply and disposal 5 Gas cylinders 5 1 6 Truma valve electrical 5 4 7 Fresh water tank 7 1 8 Waste water tank 7 7 9 Co...

Page 11: ...erior 1 7 1 2 3 3 2 1 5 4 5 Fuel filler cap Fresh water filler nozzle Page 7 1 Drain tap for fresh water Page 7 2 Discharge flap for sewage tank page 7 6 Air outlet for heating system boiler 4 6 6 Out...

Page 12: ...D EQUIPMENT OVERVIEW Ontario 635 LSD Exterior 1 8 7 7 8 8 9 9 230 V connector Page 6 2 Pull cord for waste water Page 7 7 9 Refrigerator air vent Page 5 8 10 1 9...

Page 13: ...7 12 13 14 14 16 14 8 1 1a 2 17 20 18 19 15 3 9a 4 6 11 9 10 D EQUIPMENT OVERVIEW Ontario 635 LB GB Interior 1 9...

Page 14: ...quipment 4 Shutoff valve 5 2 Supply and disposal 6 Truma valve electrical 5 4 7 Fresh water tank 7 1 8 Waste water tank 7 7 9 Combi device Heating Hot water 5 3 9a Gas cylinders 5 1 10 Water pump 7 2...

Page 15: ...T OVERVIEW Ontario 635 LB GB Exterior 1 2 3 Fuel filler cap Fresh water filler nozzle Page 7 1 Drain tap for fresh water Page 7 6 4 5 Air outlet for heating system boiler 1 3 2 4 5 Pull cord for waste...

Page 16: ...2 EQUIPMENT OVERVIEW Ontario 635 LB GBD Exterior 7 8 Outside flap for gas cylinder box Refrigerator air vent Page 5 8 10 1 9 Connector for 230 V Page 6 2 9 7 6 8 6 Discharge flap for sewage tank Page...

Page 17: ...ay be a larger vehicle than you are used to driving Get used to the special dimensions of the vehicle slowly listed in the technical data in the annex to these operating instructions Take particular c...

Page 18: ...legal regulations concerning maximum speeds and prohibitions on overtaking electrical supply standard where to make overnight stops The ADAC can also supply information with regard to the relevant re...

Page 19: ...d on shelves tables etc Close shutoff valves for gas equipment if it is not being used Free the roof of ice and snow in the winter Check the battery voltage of the vehicle and auxiliary battery at the...

Page 20: ...y to open the door from the inside and the outside at the same time Opening and closing the body door from the inside To open the door pull handle A To lock the door press knob B To close the door pul...

Page 21: ...retract Open the flap by pulling the handle Locking the flap Insert the key in the lock and turn to the left until it locks Return the key to the original position and retract Electrically operated en...

Page 22: ...al The window is now open and can be latched into a variety of positions In order to release the catch lift the window slightly Note In order to avoid damage windows must not be open during travel Ple...

Page 23: ...s prevents the insect blind from shooting up in an uncontrolled way which could cause injury No blinds may be closed during travel All windows are provided with a shade and insect blind The illustrati...

Page 24: ...tch in the bathroom of the Ontario LB GB first open the insect grille In order to push up and close the hatch handle lock A must be pressed in The roof hatch can be closed at each side The insect gril...

Page 25: ...icle risk of burglary or rain Do not open in strong winds or rain Before opening remove ice snow leaves or any other similar items Do not use pressure washers solvents or cleaning materials containing...

Page 26: ...open push the joined bars in the shade direction Separate the bars by pushing rocker D with one hand and pushing the blind back with the other hand Do not allow the blind to shoot back uncontrolled Sa...

Page 27: ...3 8...

Page 28: ...sed as part of the bed A gas pressure spring in the column automatically returns the tabletop to its original position after release Dismantle Tabletop The table can be rotated or completely removed f...

Page 29: ...avel The straps are in the alcove on the inside of the bed edge Rearrangement of rear seating group for sleeping purposes Unlock the table supports A see Page 4 2 on the underside of the table by pull...

Page 30: ...ing group In order to pull out the table lift the tabletop slightly and pull it back to the stop The extra leaf for the table is on the floor of the wardrobe Caution Push in the table during travel an...

Page 31: ...group carry out the steps in reverse order A bed widener is available for Model 635 LS optional extra which enables the entire width of the interior to be used for lying Alcove ladder The bed in the a...

Page 32: ...oup and lenghtways bench The reinforced side of the seat plank is located at the lenghtways bench Pull the cushion of the side seating bench about 5 cm onto seat plank The backrest net for the back cu...

Page 33: ...king knob inwards Make sure that the knob remains in the pushed in position the pushlock is then locked Opening Press the locking knob in order to open the cupboard flaps and drawers The knob springs...

Page 34: ...n is started up by means of the rocker switch on the control element The installation is ready for operation when the switch is in the down position On the control element two lamps indicate whether t...

Page 35: ...ibutor block is located depending on the layout in the wardrobe 600 H the kitchen block 635 LS under the wardrobe 635 LB GB Each consumer has its own fast acting closure valve there which opens or clo...

Page 36: ...nit is located under the wardrobe 600 H and under the bed 635 LB GB In the 635 LS the combination unit is accessible from outside above the left rear wheel The control element is mounted above the bod...

Page 37: ...the boiler 1 Pull the button on the safety valve out At temperatures below 8 C switch on the heating first so that the valve will not open 2 Switch on water pump at control panel p 6 1 3 Set single l...

Page 38: ...Every two years the installation is subject to a mandatory inspection by an authorised inspector T V DEKRA DVFG You as the owner are responsible for ensuring that the inspection is performed within th...

Page 39: ...urning in order to override the ignition safeguard temporarily If the knob is released too early the flame will go out It can then be re ignited immediately If the flame at the cooking ring is still b...

Page 40: ...cepans and frying pans beyond the edge of the work plate to ensure that no one can knock anything off the cooker by mistake Never leave the cooker unsupervised particularly if children are on board Co...

Page 41: ...energy selector switch A to the vertical position 0 230 V mode Set the energy selector switch to mains operation 230V Make sure you only select this operating mode when the power supply matches that...

Page 42: ...aken out of service for an extended period open the door a little way and place the interlock switch in the middle position This will keep the door ajar to prevent the formation of mould You will find...

Page 43: ...5 10...

Page 44: ...the fresh water level left position and waste water level right position 4 Water pump main switch After the 12 volt main switch 9 has been actuated the water pump main switch can switch on the water...

Page 45: ...on to the 230 V external supply the body battery is always charged first The refrigerator relay isolates the refrigerator from the body battery once the engine has been switched off D ELECTRICAL INSTA...

Page 46: ...en not have its full capacity You should therefore check the optical battery warning indicator on the control panel p 6 1 The voltage may not fall into the red zone 10 volt When the vehicle is tempora...

Page 47: ...ht 12 v 5 W Alcove light 12 v 10 W Halogen lamps Alcove light To change the bulb switch off the power supply Pull the head off the swan neck and the halogen bulb out its holder When installing proceed...

Page 48: ...ol panel Page 6 1 In order to clean the tank empty the tank and rotate the cleaning lid under the bench to open Note The fresh water pump is started up by means of an automatic pressure switch the dro...

Page 49: ...tion Lay down a cloth in the region of the pump Switch the pump on again and empty the pump itself Do not reattach the pipes to the pump while it is decommissioned All taps should remain open in order...

Page 50: ...st first switch on the current supply of the pump at the control panel Never operate the pump with an empty fresh water tank as this can damage the pump As water which has stood in the tank and the pi...

Page 51: ...ired Notes The water pump must not be allowed to run dry as otherwise the pump may be damaged Check the level of the waste water tank before taking a shower in order to avoid overflowing Instructions...

Page 52: ...ered Do not on any account pour the chemical directly into the toilet pan Follow the manufacturer s instructions exactly when using the chemical Avoid overdosing at all costs as this could damage the...

Page 53: ...y the front end and then pull out the tank horizontally using carrier handle H The tank slider closes automatically Hold the tank vertically downwards while carrying it to a toilet or disposal station...

Page 54: ...ste water to flow into the tank please make sure that the discharge slider is closed Waste water discharge slider in the Ontario 600 H the discharge slider is under the body on the driver s side In th...

Page 55: ...urposes the fixing points of the rack are simply inserted into the round slots in the rails and pushed into the desired position Then the fixing screws are tightened D ACCESSORIESD Tools Roof ladder N...

Page 56: ...floor of the body should be checked and if necessary repaired at regular intervals preferably during the annual sealing check Exterior Washing The vehicle can be washed with special vehicle shampoo Ch...

Page 57: ...let The plastic items in the bathroom and toilet may on no account by cleaned with vinegar or cleaners containing alcohol Do not use abrasive cleaners Sand can damage the surface of plastic items Firs...

Page 58: ...scharged via the boiler This can cause damage to the pump if it runs dry Therefore always set the pump or main switch on the control panel to Off when leaving the vehicle Page 6 1 In winter check afte...

Page 59: ...ing screw connector piece outlet connection stainless steel collar band Remove the filter Note Lay a cloth under the pump area Do not reconnect the pipelines to the pump In order to avoid damage all t...

Page 60: ...re gas equipment Avoid any actions which could cause sparks e g open fires smoking or switching electrical switches on off Contact specialist repair shop and have system checked for leaks Open gas bot...

Page 61: ...shop Consult specialist repair shop Open gas supply Remedy See above Switch unit off and switch on again after 10 minutes Consult Truma Service Charge battery Replace if battery defective Fault Lack...

Page 62: ...specialist repair shop Charge or change battery Close valve by hand and charge or change battery Warm up body the valve can only be closed at 8 C Charge or replace battery Contact specialist repair s...

Page 63: ...hen the vehicle is temporarily laid up for the winter charge the body battery and disconnect the terminals pay attention to silent consumers such as the stand by functions of the radio Change fuse Che...

Page 64: ...run for approx 30 seconds Battery voltage rises over 12 V and charging starts Check and eliminate fault if necessary Take switch A into 12 V position Page 5 8 Press in fuse Page 6 1 Contact specialis...

Page 65: ...interrupted Measuring probe defective Control panel defective Measuring probe dirty because of residues in water Remedy Fill fresh water tank Push in fuse Page 6 1 Contact specialist workshop Find fau...

Page 66: ...235 kg 3 265 kg 565 kg 535 kg 1 750 kg 2 240 kg 150 kg 3 800 kg 5 Ontario 635 GB 3 235 kg 3 265 kg 565 kg 535 kg 1 750 kg 2 240 kg 150 kg Permissible roof load4 3 800 kg 5 3 015 kg 3 045 kg 785 kg 75...

Page 67: ...2 Ontario 600 H Ontario 635 LB GB Wheelbase Length3 body width Height 2 Internal body height Internal body width Bed dimensions Alcove Side seating group Long bench seat Rear seating group Rear bed 3...

Page 68: ...k with level sensor Discharge valve under vehicle floor Waste water tank 90 litres Toilet Sewage tank 17 litres electric flush 12 3 Power consumption day Consumer Halogen spot Bathroom light Alcove li...

Page 69: ...combi boiler Cooker Consumption 11 kg h 170 g h at 2000 W nominal output 285 g h at 3400 W nominal heat output approx 73 124 g h per burner Operating hours 24 8 8 1 Gas consumption day 260g 1360g 228...

Page 70: ...cle racks 8 1 D dimensions 12 2 dimensions 12 2 discharge tap fresh water 7 2 drawers 4 6 drive 2 1 E empty waste water tank 7 7 fresh water tank 7 2 toilet 7 6 entry step 3 2 environment waste water...

Page 71: ...LB GB 4 3 seating group sleeping arrangement Ontario 600 H 4 2 Ontario 635 LS LB GB 4 4 sewage tank 7 6 shade blind 3 4 3 5 shower head 7 4 sink 7 3 starting your journey 2 2 T table Ontario 600 H 4 1...

Page 72: ...d in these operating instructions Reprinting copying or translation of these instructions even in part requires the express written permission of Karmann Mobil Vertriebs GmbH All rights according to t...

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