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STEP  1

STEP  2

STEP  3

Q

M

L

GO

OP

 

#1 =

 

Cover entire swedge joints with GOOP and

join FRONT and REAR side channels together.

Be sure the connecting plates overlap and bolt

together with bolts

 

Q

, washers

 

and lock nuts

 

M

.

#

1

Slide REAR BAR

          

on to

        REAR SIDE BEAMS             

J

#

2

Fully

 

insert

 

LOCK PINS

          

   completely to the bend of the pin       

KS

_11_1.1

GOOP  APPLICATION

Apply a healthy air tight bead of goop 
around 

every

 swaged joint as shown, to 

prevent moisture from leaking into and out 
of the joint. If this is not done properly, the 
inside surface of the tubes can rust and 
rusty water can leak out.    Maintain this 
joint seal throughout the life of your rack.

Swaged joint & holes

Smooth goop at swaged joint & holes

GOOP

GOOP

J

D

06

D

D

04
06

GOOP

G

I

#

Cover entire swedged joint surfaces with GOOP.

   Slide FRONT CROSS BAR

 

A

  

into FRONT SIDE BEAMS

  

03

 & 

05

.

#

BOLT TOGETHER with TOP (small tube)         

        & SIDE RAIL (large tube), as shown, using bolt 

G

 & nut 

I

.

        The allen wrench is included in the package.

05

A

Summary of Contents for PRO-II KS

Page 1: ...ASSEMBLY INSTRUCTIONS for PRO II KS 11253 G Trade Center Drive Rancho Cordova CA 95742 800 343 7486 916 638 8703 11_1 1 Parts 0111 0 0113 0...

Page 2: ...ck Washer 15 ea 3 8 SAE Flat Washer 25 ea 5 16 Flat Washer PII KS 0111 0 0113 0 F 4 ea 3 8 x 3 Hex Bolt Z 2 ea 3 8 x 2 3 4 Hex Bolt W 1 ea 3 8 x 2 1 4 Hex Bolt P 8 ea 1 2 x 1 Hex Bolt Q 8 ea 5 16 x 3...

Page 3: ...fely by or without damaging the body of your vehicle For guidance we recommend that you consult the vehicle manufacturer Do not use your rack with the REAR CROSS BAR removed The structural integrity w...

Page 4: ...around every swaged joint as shown to prevent moisture from leaking into and out of the joint If this is not done properly the inside surface of the tubes can rust and rusty water can leak out Mainta...

Page 5: ...LTS WASHERS into FRONT SLOTTED BRACKET as shown in 3 below On the other side of the rack slide the BOLT WASHERS into FRONT SLOTTED BRACKET Bolt CENTER CROSS BAR BRACES and LEG together snug only Retur...

Page 6: ...included in this package H O MOUNTING PLATES WILL VARY Depending on the make and model of truck 7a P KS_11_1 1 P O H 01 The front Mounting Plates have Support Arms Slide one Arm into the other and att...

Page 7: ...her U and lock nut R 6 Set the Mount Plates back on the truck in exactly the same location that they were before Make certain that the Mount Plate is square with the bed rail and dead horizontal We re...

Page 8: ...ENDENCY TO OVERTURN ALWAYS KEEP HEAVY LOADS EVENLY DISTRIBUTED AND AS LOW AS POSSIBLE IT IS IMPORTANT TO NOTE THAT THE KARGO MASTER RACK LOAD BEARING CAPACITY OF 1700 LBS MAY BE GREATER THAN YOUR TRUC...

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