Kargo Master 4A96L, Instruction Manual

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Instructions – 4A96L
For Technical Support Call: 800-343-7486 Monday-Friday 7AM - 4 PM (PST) Page 1
*PLEASE READ ALL INSTRUCTIONS AND WARNINGS PRIOR TO ASSEMBLING, INSTALLING,
AND USING THIS PRODUCT.*
Warning
Always check for wires, fuel tanks and lines, brake lines and other important vehicle
functionality items prior to drilling and installing all products.
Tools Needed
1/2” Wrench and Socket 3/8” Wrench and Socket
9/16” Wrench and Socket 7/16” Wrench and Socket
Table of Contents
Parts ......................................................................................................................................................................... 2
Hardware ................................................................................................................................................................. 3
Step 1 – Remove End Stops .................................................................................................................................... 5
Step 2 – Install Latch Assembly .............................................................................................................................. 5
Step 3 – Install Rear Bow Damper Mount ............................................................................................................. 6
Step 4 – Install Rear Bow Damper Mechanism ..................................................................................................... 7
Step 5 – Install Dampers ......................................................................................................................................... 8
Step 6 – Install Rear Wheels ................................................................................................................................... 9
Step 7 – Install Rear Pan ......................................................................................................................................... 9
Step 8 – Install Front Pan Mechanism ................................................................................................................. 11
Step 9 – Assemble Front Wheels ......................................................................................................................... 12
Step 10 – Remove Bolts ........................................................................................................................................ 12
Step 11 – Install Front Pan.................................................................................................................................... 13
Step 12 – Install Front Bow Ladder Stop ............................................................................................................. 14
Step 13 – Determine if Extension is Required..................................................................................................... 14
Step 14 – Attach Torque Tube ............................................................................................................................. 15
Step 15 – Install End Tube .................................................................................................................................... 15
Step 16 – Assemble Ladder Hooks ....................................................................................................................... 16
Step 17 – Install Ladder Hooks ............................................................................................................................. 17
Step 18 – Install Handle ........................................................................................................................................ 18
Before You Begin

Read all instructions prior to assembling or installing any Kargo Master product.

Always locate your installation locations prior to performing any work.

Have rack already installed on vehicle. This product is a driver side drop down addition.