Kargo Master 4A96L Installation Manual Download Page 20

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For Technical Support Call: 800-343-7486 Monday-Friday 7AM - 4 PM (PST)

Page 19

Installation Instructions

–

4A96L

Step 18

–

Install Handle

•

Using the hardware
removed in step 4, insert
handle into swage on the
rear bow.

•

Be sure to place BH-821
sealant along swage joint.

•

TIGHTEN

Summary of Contents for 4A96L

Page 1: ...Installation Guide 4A96L Kargo Master Rancho Cordova CA 95742 800 343 7486 CustomerService KargoMaster com DATE ______________...

Page 2: ...re List 4 5 Step 1 Remove Load Plates 6 Step 2 Install Latch Assembly 6 Step 3 Install Rear Bow Damper Mount 7 Step 4 Install Rear Bow Damper Mechanism 8 Step 5 Install Dampers 9 Step 6 Wheel Assembly...

Page 3: ...For Technical Support Call 800 343 7486 Monday Friday 7AM 4 PM PST Page 2 Installation Instructions 4A96L Parts...

Page 4: ...For Technical Support Call 800 343 7486 Monday Friday 7AM 4 PM PST Page 3 Installation Instructions 4A96L Parts Con t...

Page 5: ...For Technical Support Call 800 343 7486 Monday Friday 7AM 4 PM PST Page 4 Installation Instructions 4A96L Hardware 1 of 2...

Page 6: ...For Technical Support Call 800 343 7486 Monday Friday 7AM 4 PM PST Page 5 Installation Instructions 4A96L Hardware 2 of 2...

Page 7: ...load plates at the end of each bow opposite from the passenger side pan mechanism Repeat on both bows Step 2 Install Latch Assembly At the end of the rear bow mount latch assembly in the squares show...

Page 8: ...nt to the under side of the rear bow in the location shown Mount the ladder stop on the top side of bow When installing the ladder stop be sure to use the longer 3 8 x 1 hex head bolt Use 3 8 lock was...

Page 9: ...p 4 Install Rear Bow Damper Mechanism Mount damper mechanism to the under side of the rear bow in the location shown Use the exisiting hardware found in the damper mechanism to mount While using the 3...

Page 10: ...to the damper mount using 2 1 4 pin cotter pin and plastic spacer in orientation shown The plastic spacer goes in between two dampers In some situations one may need to wait until handle assembly is...

Page 11: ...10 Installation Instructions 4A96L Step 6 Wheel Assembly Install wheel assembly Slide wheel axle in the end of the rear bow Place a wheel on each end of the axle Cap the wheel with wheel stopper While...

Page 12: ...p 4 Place rear pan on top of wheels and bow Be sure the wheel caps DID NOT come off Align the arms from the pan with the holes in the damper mechanism where the bolts were previously removed Bolt toge...

Page 13: ...allation Instructions 4A96L Step 8 Install Front Pan Mechanism Mount mechanism to the under side of the front bow in the location shown This is the mechanism that DOES NOT have the dampers Use the exi...

Page 14: ...el Assembly Install wheel assembly Slide wheel axle in the end of the front bow Place a wheel on each end of the axle Cap the wheel with wheel stopper While placing the pan on the next step Be sure th...

Page 15: ...ons 4A96L Step 11 Install Front Pan Place front pan on top of wheels and bow Be sure the wheel caps DID NOT come off Align the arms from the pan with the holes from the mechanism where the bolts were...

Page 16: ...nstructions 4A96L Step 12 Front Bow Ladder Stop Bolt ladder hook to the front bow in the orientation shown Be sure to have the flange of the hook line up with the slot on the bow TIGHTEN Step 13 Deter...

Page 17: ...Instructions 4A96L Step 14 Attach Torque Tube Bolt torque tube to front and rear bow using 1 4 20 x 1 hex head bolt two 1 4 flat washers and 1 4 20 nyloc nut at each location If EXT is needed follow s...

Page 18: ...riday 7AM 4 PM PST Page 17 Installation Instructions 4A96L Step 15 Install End Tube Assemble end tube and place at the end of each bow Bolt into place using 3 8 x 3 4 hex head 3 8 lock washer and 3 8...

Page 19: ...er Hooks Bolt ladder hook ASM to ladder hook weldment as shown Use 1 4 x 3 4 hex head and 1 4 flat washer This can be adjusted later Step 17 Install Ladder Hooks Using the hardware and installed studs...

Page 20: ...3 7486 Monday Friday 7AM 4 PM PST Page 19 Installation Instructions 4A96L Step 18 Install Handle Using the hardware removed in step 4 insert handle into swage on the rear bow Be sure to place BH 821 s...

Page 21: ...Support Call 800 343 7486 Monday Friday 7AM 4 PM PST Page 20 Installation Instructions 4A96L GO BACK AND TIGHTEN ALL BOLTS FROM PREVIOUS STEPS BE SURE HARDWARE IN MOUNTING IS TIGHT YOUR INSTALLATION I...

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Kargo Master 4A96L, Installation Manual

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