Kargo Master 409TD Installation Manual Download Page 2

 

Instructions – 409TD 

 

For Technical Support Call: 800-343-7486 Monday-Friday 7AM - 4 PM (PST)  

Page 2 

*PLEASE READ ALL INSTRUCTIONS AND WARNINGS PRIOR TO ASSEMBLING, 

INSTALLING, AND USING THIS PRODUCT* 

Warning 

 

Always check for wires, fuel tanks and lines, brake lines and other important vehicle 
functionality items prior to drilling and installing all products. 

 

Tools Needed 

13mm  Wrench and Socket 

1/2” Wrench and Socket 

5mm Allen Hex 

9/16” Wrench and Socket 

 

Table of Contents

 

Parts List  ....................................................................................................................................... 3 
Hardware List  ................................................................................................................................ 4 

Ford Transit Installation 

Step 1 - Rear Foot Mounting (excluding extended van) ................................................................ 5 

130” Wheelbase 

Step 2A - 130” Wheel Base - Front Mount  ............................................................................... 6-7 

148” Wheelbase 

Step 2B - 148” Wheel Base - Front Mount  ............................................................................... 8-9 

Extended Installation 

Step 3A - Extended - Rear Foot Mounting  ..................................................................................10 
Step 3B - Extended - Front Mount  ..............................................................................................11 

Van Installation 

Install Rear Feet  ..........................................................................................................................12 
Install Front Feet  .........................................................................................................................13 
Feet to Rack  ................................................................................................................................14 

 

Before You Begin 

 

Read ALL instructions prior to installation. 

 

Mount locations will vary based on van. 

 

Be sure to put sealant around exposed threads in roof. Seal between the roof and the 
rubber pad. Apply some sealant on the threads of all bolts going into the roof. 

 

Summary of Contents for 409TD

Page 1: ...Instruction Guide 409TD Kargo Master Rancho Cordova CA 95742 800 343 7486 CustomerService KargoMaster com 20190923R2 DATE ______________...

Page 2: ...Contents Parts List 3 Hardware List 4 Ford Transit Installation Step 1 Rear Foot Mounting excluding extended van 5 130 Wheelbase Step 2A 130 Wheel Base Front Mount 6 7 148 Wheelbase Step 2B 148 Wheel...

Page 3: ...Instructions 409TD For Technical Support Call 800 343 7486 Monday Friday 7AM 4 PM PST Page 3 Parts...

Page 4: ...Instructions 409TD For Technical Support Call 800 343 7486 Monday Friday 7AM 4 PM PST Page 4 Hardware...

Page 5: ...removed 130 Wheel Base 148 Wheel Base Place sealant around the exposed holes in the roof of the van under the rubber pads to ensure no water can leak into the cabin of the van Attach the rear mount br...

Page 6: ...n the roof of the van under the rubber pads to ensure no water can leak into the cabin of the van Place the long mount rail with the tall flange towards the center of the van on top of the rubber pad...

Page 7: ...Instructions 409TD For Technical Support Call 800 343 7486 Monday Friday 7AM 4 PM PST Page 7 Passenger side shown repeat on driver side Snug tighten...

Page 8: ...holes in the roof of the van under the rubber pads to ensure no water can leak into the cabin of the van Place the mount rail with the tall flange towards center of the van on top of the rubber pad a...

Page 9: ...Instructions 409TD For Technical Support Call 800 343 7486 Monday Friday 7AM 4 PM PST Page 9 Passenger side shown repeat on driver side Snug Tighten...

Page 10: ...nt around the exposed holes in the roof of the van under the rubber pads to ensure no water can leak into the cabin of the van Mount rear mount bracket using M8 x 30mm flat head bolts Place two rubber...

Page 11: ...f of the van under the rubber pads to ensure no water can leak into the cabin of the van Place the long mount rail with the tall flange towards the center of the van Bolt through the farthest rear cou...

Page 12: ...Monday Friday 7AM 4 PM PST Page 12 Step 4 Install Rear Feet Bolt large foot has a cut out to the rear mount previously installed using 5 16 x 7 8 hex head bolt two 5 16 flat washers and a 5 16 nyloc...

Page 13: ...a 5 16 x 7 8 hex head bolt two 5 16 flat washers and a 5 16 nyloc nut Be sure the distance between the two feet closely matches the distance between the bows on the ladder rack being installed The slo...

Page 14: ...feet Measure width between the mounts on the van Center the assembled rack on top of the installed feet Align bow with the same slot on opposig ends Bolt the feet to the bows as shown using 3 8 x 3 4...

Page 15: ...t Call 800 343 7486 Monday Friday 7AM 4 PM PST Page 15 Go back and square the rack Ensure all hardware is tight This includes into the roof within the rack assembly and the mounting of the rack to roo...

Reviews: