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For Technical Support Call: 800-343-7486 Monday-Friday 7AM - 4 PM (PST) 

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Assembly Instructions 

 4095L 

 

*PLEASE READ ALL INSTRUCTIONS AND WARNINGS PRIOR TO ASSEMBLING, 

INSTALLING, AND USING THIS PRODUCT* 

Warning 

 

Always check for wires, fuel tanks and lines, brake lines and other important vehicle 

functionality items prior to drilling and installing all products. 

Tools Needed 

 

1/2

 Wrench and Socket 

7/16”

 Wrench and Socket 

Tape Measure 

 

 

Table of Contents

 

Parts List  ................................................................................................................................... 2 
Hardware List  ........................................................................................................................... 3 
Step 1 Install Torque Tube  ....................................................................................................... 4 
Step 2 Install Ladder Pan .......................................................................................................... 5 
Step 3 Install Ladder Stops  ....................................................................................................... 6 
Step 4 Install Ladder Hooks  ...................................................................................................... 7 
Step 5 Install Latch  ................................................................................................................... 8 
Step 6 Install Handle  ................................................................................................................ 8 
Step 7 Install Rack  .................................................................................................................... 8 

 

Before You Begin 

 

Read all instructions. 

 

Instructions are shown building the rack on a work bench. The rack may be assembled on 
top of the vehicle if desired. Use intructions from mount kit to complete installation of 
rack. 

Summary of Contents for 4095L

Page 1: ...Installation Guide 4095L Kargo Master Rancho Cordova CA 95742 800 343 7486 CustomerService KargoMaster com DATE ______________...

Page 2: ...ing all products Tools Needed 1 2 Wrench and Socket 7 16 Wrench and Socket Tape Measure Table of Contents Parts List 2 Hardware List 3 Step 1 Install Torque Tube 4 Step 2 Install Ladder Pan 5 Step 3 I...

Page 3: ...For Technical Support Call 800 343 7486 Monday Friday 7AM 4 PM PST Page 2 Assembly Instructions 4095L Parts...

Page 4: ...For Technical Support Call 800 343 7486 Monday Friday 7AM 4 PM PST Page 3 Assembly Instructions 4095L Hardware...

Page 5: ...PST Page 4 Assembly Instructions 4095L Step 1 Torque Tube Installation Bolt torque tubes to the front and rear bow as shown Use 1 4 x 7 8 hex head bolts two 1 4 flat washers and a 1 4 nyloc nut Snug T...

Page 6: ...e 5 Assembly Instructions 4095L Step 2 Ladder Pan Support Attach ladder pan support to the ends of the ladder pans as shown using 5 16 x 5 8 hex heads with 5 16 lock washers and 5 16 flat washers Repe...

Page 7: ...cation where ladder stop and hooks are wanted The picture below shows the stop in the most common position Remove the 3 8 x 3 4 bolt 3 8 split lock washer and 3 8 flat washer from the four locations d...

Page 8: ...4095L Step 4 Ladder Hooks In the same locations as the previously installed ladder stops install the ladder hooks Bolt ladder hook to the pem studs installed on each bow The ladder stop will creat a...

Page 9: ...ber using 5 16 x 3 4 carriage bolts 5 16 flat washers and 5 16 nyloc nuts Shown without pan for clarity Repeat on both ends of rear bow TIGHTEN Step 6 Install Handle Attach the handle to the rear bow...

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