background image

 
 

For Technical Support Call: 800-343-7486 Monday-Friday 7AM - 4 PM (PST) 

Page 1 

 

Instructions 

 4090L 

*PLEASE READ ALL INSTRUCTIONS AND WARNINGS PRIOR TO ASSEMBLING, 

INSTALLING, AND USING THIS PRODUCT* 

Warning 

 

Always check for wires, fuel tanks and lines, brake lines and other important vehicle 

functionality items prior to drilling and installing all products. 

Tools Needed 

 

 

9

/16” Socket and 

Wrench 

1/2

” Socket and Wrench

 

8’ Tape Measure

 

 

 

Table of Contents

 

Parts List  ................................................................................................................................... 2 
Hardware  .............................................................................................................................. 3-4 
Rack Assembly  

Step 1 

 Load Plate  ................................................................................................................ 5 

Step 2 

 L Bracket  .................................................................................................................. 5 

Step 3 

 Mount Side Tube  ..................................................................................................... 6 

Step 4 

 Install Clamp Tube  ................................................................................................... 7 

Step 5 

 Mount Latch Assembly  ............................................................................................ 8 

Step 6 

 Mount Handle  .......................................................................................................... 8 

Step 7 

 Mount Ladder Stop  .................................................................................................. 9 

Step 8 

 Bows to Feet  ............................................................................................................ 9 

 

 

Before You Begin 

 

Read all instructions. Find your vehicle roof rail mounting, prior to rack assembly. 

 

Assembly on top of vehicle is a more user friendly installation. 

 

Be sure to put E6000 sealant around all threads entering cargo area and between the 
rubber spacer and roof of vehicle to prevent water from leaking into cargo area. 

 

DO NOT EXCEED MANUFACTURERS WEIGHT CAPACITY FOR ROOF 

Summary of Contents for 4090L

Page 1: ...Instruction Guide 4090L Kargo Master Rancho Cordova CA 95742 800 343 7486 CustomerService KargoMaster com DATE ______________...

Page 2: ...of Contents Parts List 2 Hardware 3 4 Rack Assembly Step 1 Load Plate 5 Step 2 L Bracket 5 Step 3 Mount Side Tube 6 Step 4 Install Clamp Tube 7 Step 5 Mount Latch Assembly 8 Step 6 Mount Handle 8 Ste...

Page 3: ...For Technical Support Call 800 343 7486 Monday Friday 7AM 4 PM PST Page 2 Instructions 4090L Parts...

Page 4: ...For Technical Support Call 800 343 7486 Monday Friday 7AM 4 PM PST Page 3 Instructions 4090L Hardware 1 of 2...

Page 5: ...For Technical Support Call 800 343 7486 Monday Friday 7AM 4 PM PST Page 4 Instructions 4090L Hardware 2 of 2...

Page 6: ...end of each bow A Use a 5 16 x 3 4 carriage bolt 1 5 16 flat washer 4 and a 5 16 nyloc 7 TIGHTEN Skip if adding 40813 Step 2 Mount L Bracket Place L bracket B on top of installed bows in location and...

Page 7: ...Place side tube C on top of installed bows The bend goes towards the front of the vehicle Be sure to have orientation to your desire Leave one square slot open at the rear of the side tube Bolt side...

Page 8: ...ound clamp tube in orientation shown Insert clamp tube F Slide hangar bracket E around tube Bolt hangar bracket into place using a 5 16 x 2 carriage bolt 3 a 5 16 flat washer 4 and a 5 16 nyloc 7 Slid...

Page 9: ...installed in Step 3 using a 5 16 x 2 carriage bolt 2 5 16 curved washer 6 and a 5 16 nyloc 7 TIGHTEN Step 6 Mount Handle Bolt handle to clamp tube using a 5 16 x 2 3 4 hex head 3 two 5 16 flat washer...

Page 10: ...oc 12 Be sure the bracket is square to the bow Adjust clamp on bracket to fit firmly against your ladder TIGHTEN Step 8 Bows to Feet Set assembled rack onto feet installed using separate mounting pack...

Reviews: