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Tools Needed

Installation Kit

8' Tape Measure

(e)

1/4" Socket

1/4" End Wrench

Qty 4 -  

5/16" Socket

5/16" End Wrench

5/16" -20 x 0.75" L Carriage Bolt
(f)
Qty 6 -  

Hardware Pack

3/8" x 1" OD Nylon Spacer 

(g)

(a) 

Qty 8 -  

Qty 12 -

5/16"  Flat Washer

5/16" x 0.75" Button Head Bolt

(h)
Qty 4 -  

(b)

5/16" Nylock Nut

Qty 8 -  

(i)

1/4" Nylock  Nut

Qty 4 -  
5/16" Lock Washer

(c)

(j)

Qty 8 -  

Qty 4 -  

1/4" Flat Washer

M8 x 45mm Hex Head Bolt

(d)

(k)

Qty 8 -  

Qty 4 -

 1/4"-20 x 0.75" L Carriage Bolt

Hex Head Screw 
5/16" - 20 x 1.25"

(r)

(l)

Qty 12 -  

Qty 4 -

5/16" Nylock  Nut

Hex head self Threading Screw 
5/16" - 20 x 0.75"

(s)

(m)

Qty 12 -  

Qty 2 -  

5/16" Flat Washer

M6 x 25mm Hex Head Bolt
(n)
Qty 2 -  
1/4" x 0.625" L Carriage Bolt
(o)
Qty 4 -  
1/4"  Flat Washer
(p)
Qty 2 -  
1/4" Nylock Nut
(q)
Qty 2 -  
1/4" Lock Washer

40680 Hardware List

Philp Head Screw Driver

For TECHNICAL SUPPORT Call: 800-343-7486 Monday - Friday 7:00 A.M. to 4:00 P.M (PST)

Summary of Contents for 40680

Page 1: ...racket 2 TC Bottom Mount Plate 2 ProMaster City Top Panel 1 NV200 City Express Top Mount Panel 40680 Transit Connect NV200 City Express ProMaster City Wire Partition Top Wire Panel 1 Bottom Wire Panel...

Page 2: ...ock Washer c j Qty 8 Qty 4 1 4 Flat Washer M8 x 45mm Hex Head Bolt d k Qty 8 Qty 4 1 4 20 x 0 75 L Carriage Bolt Hex Head Screw 5 16 20 x 1 25 r l Qty 12 Qty 4 5 16 Nylock Nut Hex head self Threading...

Page 3: ...1 Step 1 All Vehicle Models Bolt Bottom Panel to Middle Panel and Upper Panel using 5 16 x3 4 Button Head bolts a with flat washers s and nyloc nuts r as shown DO NOT FULLY TIGHTEN at this point a s r...

Page 4: ...5 16 x3 4 Carriage bolts d with flat washers c and nyloc nuts b from the bottom as shown so the head of the bolt is against the floor mat Step 3 2014 and Newer Transit Connect Bolt Top Mounting Angle...

Page 5: ...3 Now attach the Upper Mount Brackets pointing to the rear of the van using x3 4 Carriage bolts d with flat washers c and nyloc nuts b as shown b c d...

Page 6: ...ets as shown Use 5 16 x3 4 l Self Tapping Screws in existing holes as shown Step 5 2014 and Newer Transit Connect Now put the 3 8 nylon spacer f where the factory D ring was and slide the partition in...

Page 7: ...5 Step 6 NV200 Chevy City Express ONLY Skip to Step 9 for ProMaster City Attach NV Top Mounting Panel as shown using x3 4 Carriage bolts d with flat washers c and nyloc nuts b as shown...

Page 8: ...liner where you removed the fasteners Loosely insert a 5 16 x1 self tapping screw k in one of the side holes Use the nylon spacers for the center 2 holes between the Top Mount Panel and the headliner...

Page 9: ...where the center ones are located Cut holes in the mat to expose the center 2 mounting holes and remove the factory hardware Place the nylon spacers f under the Partition Assembly and install the 4 x...

Page 10: ...p PC Panel as shown using x 5 8 Carriage bolts n with flat washers o and nylock nuts p Step 10 ProMaster City Attach the Top PC Pillar Mount using M6x25MM bolts m with lock washers q and flat washer o...

Page 11: ...D rings and set 40680 assembly into place and attach the ProMaster City Top Panel to the ProMaster City Top Pillar Mount as shown using x 5 8 Carriage bolts n with flat washers o and nylock nuts p as...

Page 12: ...he factory D ring holes and re install the D rings as shown You can now attach the Side Brackets for extra stiffness if desired The ProMaster City has factory threaded holes behind the plastic Be sure...

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