Kargo Master 40221 Instruction Manual Download | Manualshive

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Assembly Instructions – 40221

For Technical Support Call: 800-343-7486 Monday-Friday 7AM - 4 PM (PST)

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Parts List

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Summary of Contents for 40221

Page 1: ...Kargo Master Rancho Cordova CA 95742 800 343 7486 CustomerService KargoMaster com 20200504R1 DATE __________________ Instruction Guide 40221 ...

Page 2: ...functionality items prior to drilling and installing all products Tools Needed Phillips head 2 screwdriver 7 16 Box wrench Flat head screwdriver Table of Contents Parts List 2 Hardware 3 Assembly Instructions 3 Adjustment Instructions 11 Before You Begin Read all instructions Locate your mounting locations prior to rack assembly ENSURE SAFETY WHILE INSTALLING OR DRILLING INTO VEHICLE FOLLOW 4861 S...

Page 3: ...Assembly Instructions 40221 For Technical Support Call 800 343 7486 Monday Friday 7AM 4 PM PST Page 2 Parts List ...

Page 4: ... Instructions Ensure appropriate clearance for installing locker Flatten box top and lay out on workbench to protect shelf from scratches during installation Lay left side panel flat on workbench and insert bottom pan into side panel Using two 1 4 x 1 2 machine screws install the locker bottom assembly to the side panel ...

Page 5: ... is in the back Each shelf the front side only has nuts pressed into the shelf flange Make sure the shelf is oriented properly pressed in nuts in front before attaching Press the shelf down firmly so that it is resting solidly against the side panel and above shelf retainers for lowest desired shelf location Slide shelf firmly under and against shelf lances Install one 1 4 x 1 2 machine screw thro...

Page 6: ...e 1 4 x 1 2 machine screw through the rear of the shelf into the pressed in nut on the rear of the shelf side DO NOT install a shelf in the sixth shelf position from the bottom A shelf installed in this position will not allow the door to close properly Install remaining shelves Shelf in Pan Orientation NOT Shown ...

Page 7: ...Assembly Instructions 40221 For Technical Support Call 800 343 7486 Monday Friday 7AM 4 PM PST Page 6 Install opposite side panel to locker bottom assembly and shelves per previous directions above ...

Page 8: ...e 7 Making sure the shelves are square to the side panels install the rear panel using fourteen 1 4 x 3 8 Phillips SEMS screws The door can be installed opening left or opening right Based upon door clearance determine which side to install door Left Opening Door Position Right Opening Door Position ...

Page 9: ... the side hinge will attach to remove the 1 4 x 1 2 screw from the front of each shelf Laying the door flat on the workspace fasten the previously removed 1 4 x 1 2 machine screws through the door hinge into the shelves Using eight 1 4 x 1 2 Phillips machine screws and eight 1 4 flanged lock nuts install door to side panel ...

Page 10: ...nical Support Call 800 343 7486 Monday Friday 7AM 4 PM PST Page 9 Install the top panel assembly using six 1 4 x 3 8 one way screw Slide the rear cover panel inside the shelf panel rear flanges and outside the top rear shelf panel flanges ...

Page 11: ...o the inside of the shelf panel rear flanges using two 1 4 x 1 2 Phillips machine screws Install two 1 4 x 3 8 one way screws through the rear cover panel into the top rear shelf panel flanges Install locker per 4861 Shelf Mounting Kit Installation Guide MAKE SURE ALL HARDWARE IS TIGHT ASSEMBLY IS NOW COMPLETE Cut away View ...

Page 12: ...all 800 343 7486 Monday Friday 7AM 4 PM PST Page 11 Adjustment Instructions If door is out of alignment or drooping slightly loosen screws and nuts holding door to side panel Shift door up or down depending on desired adjustment Tighten screws and nuts ...

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