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12

Maintenance

Breakaway Switch & D.O.T. Wet Cell 
Battery

After hitching to the tow vehicle, pull the safety pin 
on the breakaway switch. Check to see if system is 
operational. Push safety pin back in to its original 
position. 

Check battery fluid level every 60-90 days. Remove 
cover. There are two fill caps. Refill with distilled 
water only. 

Breakaway Switch Mounted on an A-
Frame

Attach breakaway switch cable securely in a 
straight line to the tow vehicle. Locate attachments 
so little “slack” is left in the cable, but enough slack 
to allow for turning without disengaging the pin. 
The cable will activate brakes the instant a trailer 
becomes disengaged. Brake adjustment is critical 
to stopping a disengaged trailer.

Check Breakaway System & Brakes Before 
Each Trip

1.

Disconnect 12V plug from tow vehicle.

2.

Pull breakaway pin.

3.

While pin is pulled, move tow vehicle forward.
Brake should be on and wheels locked.

4.

Replace pin and secure to tow vehicle. Do not loop
over hitch ball.

5.

Plug 12V connector into tow vehicle receptacle.

6.

Test brakes with brake controller.

NOTE: When disconnecting trailer from tow 
vehicle, make sure to replace safety pin.

Brakes

Your trailer is equipped with electric brakes.

Complete service and repair information for the 
electric brakes is found in the Axle Break Service 
Manual that is furnished with your trailer,

Note: It is important to strictly adhere to the axle break  
instructions for brake service and repair. In this way, 
you are protecting the validity of all applicable warran-
ties

.

Burnishing the Brakes

Brakes on a new trailer may tend to “grab” or pulsate. 
This is normal. To correct the situation, pull the trailer 
with the trailer brake control slightly engaged a short 
distance (about 1000 ft or until trailer does not grab or 
pull to one side anymore). This action smooths down 
the brake bands

NOTE:  Do not lock up the wheels.

9.801-301.0  Operator’s Manual, Trailer - Kärcher TRS-3500-S

Breakaway Battery on A-Frame

(Two fill caps

 

 

underneath cover)

Power Cable

Breakaway

 

Pin

Cable to Vehicle

Summary of Contents for TRS-3500-S

Page 1: ...9 801 301 0 C 03 22 19 TRAILER Operator s Manual 89175260 1 MODEL TRS 3500 S 1 103 823 0 To locate your local Kärcher Commercial Pressure Washer Dealer nearest you visit www karchercommercial com ...

Page 2: ... remain with it if machine is resold When ordering parts please specify model and serial number Use only identical replacement parts This machine is to be used only by trained operators Notice This trailer is equipped to meet applicable U S Federal safety standards Check local and state requirements regarding brakes and any additional equipment that may be required Any modifications or additions i...

Page 3: ...ooting 7 Coupler Ball Engagement 7 Safety Chains 7 Load Carrying Capacity 8 Proper Weight Distribution Tongue Weight 9 Tongue Weight 9 Machine Safety 9 Reporting Safety Defects 9 Checklist Before Your First Trip 9 What to Check and How to Check Tire Pressure 10 Wheels 10 Wheel Lugs 10 Wheel Torque Requirements 10 Ball Coupler Hitches 11 Tires 11 Maintenance Breakaway Switch D O T Wet Cell Battery ...

Page 4: ... the tire that provides it with the load carrying capacity and affects the overall performance of the trailer The tire inflation pressure is a number that indicates the amount of air pressure that is inside the tire It is measured in pounds per square inch PSI The tire must be inflated to the air pressure as designated on the labels Also listed on the labels is the air pressure in kilo Pascals kPa...

Page 5: ...ace on the trailer must be securely tied to the trailer Always use appropriate tie downs designed to restrict loads from moving when properly attached Failure to do so will allow shifting of the load causing potential trailer failure and or loss of the load and personal injury AVERTISSEMENT Les charges placées sur la remorque doivent être solidement attachées à la remorque Toujours utiliser des ar...

Page 6: ... not use if coupler operation is impaired Bolting Instructions Align holes in coupler and mounting bracket NOTE Coupler must be secured to mounting bracket using two sets of holes in the mounting bracket Insert two 2 5 8 x4 5 grade 5 bolts through desired mounting bracket holes and coupler For each bolt Place one 1 washer at the bolt head side and another at the bolt thread side before assembling ...

Page 7: ...towing When the coupler is placed on the ball the latch should close firmly Keep the latch mechanism lightly oiled and clean Improper engagement of the coupler and ball can cause damage if the vehicles separate in transit thus caution must be exercised to insure a secure hook up Lower the coupler onto the ball with the coupler latch in the vertical position Continue to lower the trailer tongue unt...

Page 8: ...tor such as frame strength that reduces the carrying capacity to what is listed on the VIN tag The tire label will list the tire size that was installed on the trailer as original equipment when it was sold to you the consumer It also lists the maximum carrying capacity of the trailer IMPORTANT The total weight of the load must never exceed the weight of cargo listed on the tire label and or the m...

Page 9: ...mended range Likewise if you have too much tongue weight adjust the weight backwards with respect to the axle until the tongue weight falls in the recommended range Tow vehicles vary on how much tongue weight they can support for proper towing Machine Safety Warning To reduce the risk of injury read operating instructions carefully before using 1 Read the owner s manual thoroughly Failure to follo...

Page 10: ...these are key things you should recheck before taking your trailer on the road for the first time Tire Pressure Proper air pressure for your tires is printed on the sidewall Check pressure while tires are cold Do not raise or lower pressure to meet load Pressure other than recommended pressure will lead to excessive tire wear or tire failure Balancing recommended Preferred balancing method is to c...

Page 11: ... following guideline 1 LT and ST tires use the capacity rating molded into the tire 2 Passenger Car Tires Use the capacity rating molded into the tire sidewall divided by 1 10 Use tire mounting procedures as outlined by the Rubber Manufacturer s Association or the tire manufac turers NOTE Tire wear should be checked frequently because once a wear pattern becomes firmly established in a tire it is ...

Page 12: ...Replace pin and secure to tow vehicle Do not loop over hitch ball 5 Plug 12V connector into tow vehicle receptacle 6 Test brakes with brake controller NOTE When disconnecting trailer from tow vehicle make sure to replace safety pin Brakes Your trailer is equipped with electric brakes Complete service and repair information for the electric brakes is found in the Axle Break Service Manual that is f...

Page 13: ...ne repose correctement en place sur des chandelles Do not lift or place supports on any part of the suspension system Brake Cleaning Inspection Your trailer brakes must be inspected and serviced at yearly intervals or more often as use and performance require Magnets and shoes must be changed when they become worn or scored thereby preventing inade quate vehicle braking Clean the backing plate mag...

Page 14: ...edures Before removing trailer from jack stands 1 Remove all wheels and hubs or brake drums Note which spindle and brake that the drum was removed from so that it can be reinstalled in the same location 2 Inspect suspension for wear 3 Check tightness of hanger bolt shackle bolt and U bolt nuts per recommended torque values 4 Check brake linings brake drums and armature faces for excessive wear or ...

Page 15: ...Coupler Ball Check for sufficient lube Check lock mechanism Check for unusual wear Every trip Safety Chains at Hitch Ball Check for abrasion distortion and general integrity of links Every trip Coupler Check for proper fastening hitch pin in position and secure Every trip Brakes Check for proper adjustment operation Every trip Breakaway Switch Test switch operation and connections Every trip Break...

Page 16: ...www karchercommercial com 9 801 301 0 Printed in U S A or Mexico ...

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