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Manual Karcher STP 9.801-191.0 - B

7

  

PRESSURE W

ASHER

  

OPERA

TOR’S MANU

AL 
 

OPERATING INSTRUCTIONS

Electrical:

This machine, when installed, must be electrically 
grounded in accordance to local codes. Check for 
proper power supply using a volt meter.

Placement:

Do not locate near any combustible material. Keep all 
flammable material at least 20 feet away.
Allow enough space for servicing the machine.
Local code will require certain distances from floor and 
walls. (Two feet away from walls should be adequate.)

Water Source:

The water source for the pressure washer should be 
supplied by a minimum 5/8" I.D. garden hose with a 
city water pressure of not less than 30 PSI. If the water 
supply is inadequate, or if the garden hose is kinked, 
the attached pressure washer will run very rough and 
the burner will not fire.

Connection:

Connect the wand, nozzle, hose and spray gun (where 
applicable). On pipe thread connections, use teflon tape 
to avoid water leaks. (See Component Identification).

Venting:

Adding exhaust vent pipe to your oil fired burner is not 
recommended because restricted air flow causes car-
bon buildup, which affects the operation, and increases 
maintenance on the coil. If a stack must be used, refrain 
form using 90° bends. If the pipe can not go straight up 
then use only 45° bends and go to the next size pipe. 
The overall pipe length must not exceed 6 feet in length.

STARTING AND OPERATING 

INSTRUCTIONS

To Start:

  1.  

STOP!

 Read operator's man-

ual before operating. Failure 
to read operation and warn-
ing instructions may result in 
personal injury or property 
damage.

  2.   Connect water supply hose 

and turn on water.

  3.  Check fuel tank and pump oil 

levels.

  4.  Connect high pressure hose to discharge nipple by 

sliding quick coupler collar back. (If detergent is to 
be applied, insert a detergent injector as shown in 
Component Identification).

  5. Insert quick coupler onto discharge nipple and 

secure by pushing quick coupler collar forward.

  6.  Securely attach the desired high pressure nozzle 

into wand coupler as described in steps 4 and 5.

  7.  Connect the power cord into the proper electrical 

outlet, then push in the GFCI reset button (Refer 
to serial plate for information.)

  8. Grip spray gun handle securely and pull trigger. 

Then turn variable pressure control handle coun-
terclockwise.

  9. Turn switch to pump  position. When a steady 

stream of water flows from the spray gun and wand, 
the machine is ready for cold water cleaning by turn-
ing the variable pressure control handle clockwise 
to raise the pressure.

 10.  For hot water washing, turn the switch to the burner 

position. (The burner will light automatically when 

the trigger on the spray gun is pulled.)

To Stop:

  1.  If using the detergent injector, place the suction 

line in a bucket of water allowing detergent to be 
flushed from system.

  2.  Turn burner switch off and continue spraying water, 

allowing the water to cool.

  3.  After water has cooled to less than 100°F, turn the 

attached pressure washer off.

  4.  Turn garden hose water off. Open the spray gun to 

relieve remaining pressure.

  5.  Protect from freezing.

Selection of high or low pressure is accompanied by 
turning the handle. 

Note:

 High pressure nozzle must 

be inserted at end of wand to obtain high pressure. To 
apply soap read operator's manual.

Variable Pressure 

Control Handle

Trigger

Variable Pressure 

Wand (VP)

High 

Pressure 

Nozzle

Brass Soap Nozzle

(Sold Separately)

READ OPERATOR’S 

MANUAL THOROUGHLY 

PRIOR TO USE.

CAUTION

CAUTION

Summary of Contents for STP-231007D

Page 1: ...aner Electric motor Hot water Register your product www kaercher com welcome English 2 MODELS 1 109 101 0 STP 231007D 1 109 102 0 STP 201507D 1 109 103 0 STP 352007A 1 575 513 0 STP 231007D 1 109 133...

Page 2: ...for future reference Manual Karcher STP 9 801 191 0 B Introduction and Safety Information 3 5 Component Identification 6 Operating Instructions 7 8 Preventative Maintenance and Service 9 11 Exploded...

Page 3: ...vided with a ground fault circuit interrupter GFCI If rated more than 250 volts or more than INTRODUCTION IMPORTANT SAFETY INFORMATION single phase this product should only be connected to a power sup...

Page 4: ...d and foot protection must be worn when using this equipment WARNING EAR PROTECTION MUST BE WORN WARNING Thismachineexceeds 85 db appropriate ear protection must be worn AVERTISSEMENT Cette ma chine e...

Page 5: ...not operate this machine when fatigued or under the influence of alcohol prescription medications or drugs Follow the maintenance instructions specified in the manual INSTALLATION Place machine in a c...

Page 6: ...Burner Motor Nozzle Coupler Variable Pressure Insulated Wand Control Handle High Pressure Outlet Hose Insulated Spray Gun Trigger Detergent Suction Hose Detergent Bucket not included Garden Hose not...

Page 7: ...Check fuel tank and pump oil levels 4 Connect high pressure hose to discharge nipple by sliding quick coupler collar back If detergent is to be applied insert a detergent injector as shown in Compone...

Page 8: ...on the variable pressure wand This lowers the pres sure by directing the water flow through the soap nozzle and allows the detergent injector to siphon soap 6 Open trigger spray gun Water detergent r...

Page 9: ...ible then mix a 50 50 solution of anti freeze water into a 5 gallon bucket Place a short section of garden hose into bucket and connect it to machine Elevate bucket and turn pump on to siphon anti fre...

Page 10: ...to activate the fuel solenoid The solenoid then closes shutting off the supply of fuel to the combustion chamber Controlling the flow of fuel in this way gives an instantaneous burn or no burn situat...

Page 11: ...tures this local site adjustment may also require different fuel nozzles for fuel inlet temperatures that are at seasonal extremes higher or lower in locations where the tem perature changes are beyon...

Page 12: ...1 11 69 68 2 64 65 To Fuel Tank 70 73 76 71 75 74 55 52 38 37 44 36 39 44 35 41 60 43 46 50 51 47 48 49 67 53 66 63 62 64 26 90 16 89 To Fuel Tank 88 10 Reversed View of Label Reversed View of Labels...

Page 13: ...SSURE WASHER OPERATOR S MANUAL EXPLODED VIEW RIGHT MOT OR OV ER LO AD PU SH TO RE SE T DE PO SIT IVO DE RE PO SIC ION Enlarged View Overload Button 77 33 21 20 30 15 87 17 23 25 26 28 27 24 72 12 88 8...

Page 14: ...Service SEO 2 67 ft 10 3 231007D 352007A 28 8 752 969 0 Strain Relief Small 231007D 201507D 1 9 802 518 0 Strain Relief STRT Lq Tite 352007A 1 ITEM PART NO DESCRIPTION QTY 30 8 754 696 0 Unloader VBT...

Page 15: ...432 0 GFCI 120V 15A w 36 12 3 Cord 231007D 1 9 802 431 0 GFCI 120V 20A w 36 12 3 Cord 201507D 1 9 802 430 0 GFCI 240V 1PH 30A w 36 10 3 Cord 352007A 1 75 8 932 969 0 Label Warning Service Cord 1 76 9...

Page 16: ...Blk 8 6 8 718 779 0 Screw 4mm x 6mm 4 7 9 802 791 0 Nut Cage 10 32 x 16 Ga 8 8 See Page 17 Nozzle 4 9 9 802 064 0 Grommet Rubber Nozzle Holder 4 10 9 804 521 0 Box Electric black 1 8 922 551 0 Box El...

Page 17: ...and Repair Kit 1 Stainless Seat 5 9 802 286 0 Brass Soap Nozzle Only 1 8 1 6 9 802 165 0 Coupler 1 4 Male 1 9 802 096 0 Quick Coupler O Ring Sm 1 ITEM PART NO DESCRIPTION QTY 7 9 802 288 0 Nozzle SAQM...

Page 18: ...13 9 802 893 0 Seal Washer 3 8 1 14 9 803 919 0 Banjo Bolt 3 8 1 15 8 754 936 0 O ring 2 62 x 10 78 A 1 16 9 803 920 0 Banjo Bolt 1 2 w 1 4 Port 1 ITEM PART DESCRIPTION KIT QTY 17 9 803 914 0 Seal Wa...

Page 19: ...Below Pressure Ring 3 7 See Kits Below U Seal 3 8 9 803 199 0 Washer Copper G1 2 1 9 9 802 926 0 Plug Brass G1 2 1 10 8 754 852 0 Manifold 16mm Models 1 11 8 717 233 0 O Ring 1 78x15 6 6 12 See Kits B...

Page 20: ...haft 1 35 8 754 844 0 Flange Motor 1 36 9 803 218 0 Washer 6mm 10 37 8 752 824 0 Screw M6 x 20 4 38 8 754 855 0 Bolt Plunger 3 39 8 754 092 0 Washer Copper 3 40 8 754 848 0 Plunger 16mm 3 41 9 803 962...

Page 21: ...aft 5 8 Hollow 1 33 8 754 219 0 Oil Dipstick 1 34 8 754 840 0 Bearing Needle 1 35 8 754 826 0 Seal Crankshaft 1 36 8 754 844 0 Flange Motor 1 37 9 803 210 0 Washer 10 38 8 752 824 0 Screw 6 mm 4 ITEM...

Page 22: ...cting Rod Pin 3 45 9 803 966 0 Connecting Rod 3 46 8 933 020 0 Screw Connecting Rod 6 47 8 754 847 0 O ring 2 62 X 111 62 1 48 8 754 842 0 Cover Crankcase 1 49 9 803 906 0 O ring 1 78 X 14 1 50 9 803...

Page 23: ...ump Suntec 120V 1 9 9 802 640 0 Fuel Solenoid 1 10 8 919 114 0 Ignitor 120V Crossfire 1 11 8 750 778 0 Electrode Crossfire 1 12 9 802 655 0 Air Cone F 6 1 13 8 756 861 0 Fuel nozzle 1 10 X 80 BZ 1 8 7...

Page 24: ...rts For best performance specify genuine WAYNE replacement parts WAYNE BURNER EXPLODED VIEW ASSEMBLED VIEWS EXPLODED VIEW 32 12 REF NOZZLE 12 ELECTRODE SETTINGS 10 39 10 22 13 20 2 21 22 31 34 24 8 10...

Page 25: ...Mod M 1 9 13392 Plate Slot Cover 1 10 8 756 298 0 Gun Assembly Burner RG CST 1 1 4 BB1 1 19 11141 Decal UL Under 3 GPH Non C57 1 21 31954 001 Strain Relief Low Profile 1 22 14222 Connector Male 3 16...

Page 26: ...ED VIEW 32 12 REF NOZZLE 12 ELECTRODE SETTINGS 10 39 10 25 13 20 2 21 22 31 34 24 8 10 25 26 1 9 3 3 2 25 1 25 7 8 34 31 22 24 10 1 1 34 31 24 7 8 21 2 23 4 27 30 30 23 WIRING DIAGRAM Replacement Part...

Page 27: ...20601 002 Band Air Inner Mod M 1 8 20602 002 Band Air Outer 8 Hole Mod M 1 9 13392 Plate Slot Cover 1 10 30537 024 Gun RG CST 1 1 4 BB 1 21 31954 001 Strain Relief Low Profile 1 22 14222 Connector Ma...

Page 28: ...k and clean or replace if necessary Unloader valve seat faulty Check and replace if necessary Nozzle incorrectly sized Check and replace if necessary see serial plate for proper size Worn piston packi...

Page 29: ...NANCE SCHEDULE Replace Fuel Lines Annually Pump Oil Non foaming SAE 10W 40 Inspect Daily inspect the oil level Change After first 50 hours then every 500 hours or annually Clean Burner Filter Monthly...

Page 30: ...of K rcher products 6 Defects caused by acts of nature and disaster including but not limited to floods fires wind freezing earthquakes tornadoes hurricanes and lightning strikes 7 Defects caused by w...

Page 31: ...e Meinung Rate your product and tell us your opinion valuer votre produit et dites nous votre opinion Rese e su producto y d ganos su opini n www kaercher com welcome www kaercher com dealersearch Alf...

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