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SHD-R 3000

English

5.956-486  A2005937 (06/03)

A3

8. Using the system for its

intended purpose

This system is used for pumping a cleaning
liquid at high-pressure, for the purpose of:

„

with the handgun attached – cleaning
containers, boxes, cases and equipment
parts, etc.

„

with the interior cleaner attached –
cleaning enclosed containers, drums,
barrels, etc.

Cleaning the following is considered to be
contrary to the intended purpose, and is
strictly forbidden:

„

Persons and animals
The high-pressure jet represents a serious
injury hazard.

„

Loose objects
Such items could be catapulted away by
the high-pressure jet, causing damage to
property or injury to persons.

If water is used as the cleaning liquid, the
system must be protected against freezing
temperatures. Damage could be caused if
water freezes inside the system.

9. Special Conditions in a

hazardous area

1. The pump may only be used in zones
which correspond to the type of explosion
protection given on the rating plate.

2. The cleaning liquid must not contain more
than 1% by weight of undissolved solids.

3. The interior cleaner must be
electrostatically grounded.

4. The cleaning liquid pump may only be run
if it is filled with liquid.

5. The nominal pressure of the pump must
not exceed 50 bar when used with solvents.

A. For your safety

6. The pump's flow rate must not exceed
50 l/min when used with solvents.

7. The operating temperature of the cleaning
liquid, made up of water with cleaning agent,
must not exceed 60 °C.

8. The operating temperature of the cleaning
liquids must not exceed 20 °C where
solvents, lyes (alkali solutions) and acids
are used.

9. The pump must be inspected after a
reasonable operating time to ensure it has a
faultless condition and function (among
other things, bearings for wear, pump for
leaks, tension in the V-belt). Repair if
necessary.

10. The pump may only be operated with
cleaning liquids against which the materials
from which the pump is made have
adequate resistance.

11. Cleaning liquids, which contain
combustible solvent fractions, must
correspond to the temperature classes IIA
and IIB. Solvents in the temperature class
IIC must not be sprayed.

12. The pump may only be operated in Zone
1 during cleaning. Ensure compliance with
the conditions applicable within the scope of
the BetrSichV (industrial safety regulations)
and other national conditions.

13. Hoses must be electrostatically
conductive (resistance R < 1 M

).

14. Only use cleaning liquids with a
conductivity G > 1000 pS/m.

15. All parts in contact with the media are to
be connected to the earth connection
system.

16. The electric motor used must have a
prescribed type testing certificate to
94/9/EC.

Summary of Contents for SHD-R 3000

Page 1: ...5 956 486 A2005937 06 03 SHD R 3000 Betriebsanleitung www karcher com...

Page 2: ...rials to get into the environment Therefore please dispose of old units via suitable collection systems Cleaning liquids Please do not allow them to get into the environment Please protect the soil an...

Page 3: ...diagram of area classification 11 Area classification B Types of system and operating information 1 Types of system 2 System start up 3 System shut down C System functions D Technical specifications...

Page 4: ...units No 5 951 949 these operating instructions the legal requirements that are currently applicable in your country A For your safety All persons charged with the installation commissioning operation...

Page 5: ...h local regulations If the water to be used is drawn from the main supply network Install a mains disconnector to EN 1717 e g float tank with float valve BetrSichV industrial safety regulations If aci...

Page 6: ...mp must not exceed 50 bar when used with solvents A For your safety 6 The pump s flow rate must not exceed 50 l min when used with solvents 7 The operating temperature of the cleaning liquid made up o...

Page 7: ...English SHD R 3000 5 956 486 A2005937 06 03 A4 A For your safety 10 Schematic diagram of area classification...

Page 8: ...sive atmospheres consisting of a mixture of air and combustible gases vapours or mists can occasionally form during standard operation Zone 2 is an area in which hazardous potentially explosive atmosp...

Page 9: ...stem is intended to be installed on a base has been mounted onto a rigid steel frame is most suitable for use in conjunction with fixed installation high pressure lines B Types of system and operating...

Page 10: ...rd version with increased working pressure SHD R 3000 F SVA Water VE water Water with K rcher RM 85 100 Pump parts that come into contact with the cleaning liquid are made from stainless steel VE Full...

Page 11: ...g agent e g RM25 max 0 1 Max temperature 60 C Higher temperatures available on request precompression pump required 1 Caution Increased material removal in hydrochloric and sulphuric acid therefore ri...

Page 12: ...lly resistant use possible however Cu and Zn ions in the medium RM Acidic cleaning agent e g RM25 max 0 1 Max temperature 60 C Higher temperatures available on request precompression pump required 2 S...

Page 13: ...s flush through without adding cleaning agents This prevents a crust forming on the seals or that they become stuck fast either of which would lead to premature wear During the recirculation operation...

Page 14: ...6 03 C1 C System functions 1 Transmission casing 2 Crankshaft with drive 3 Seal oil compartment 4 Gland 5 Seal grease compartment 6 Lubrication nipple or leakage pipe 7 Sealing pack high pressure 8 Pi...

Page 15: ...essure chamber and one suction chamber Drive for the high pressure pump The high pressure pump is driven by an electric motor V belts attached to the electric motor provide the actual drive to the hig...

Page 16: ...L h 3000 3000 3000 Working pressure bar 55 85 50 Pressure setting Safety valve bar 65 100 65 Max inlet temperature for water with detergents C 60 60 60 Max temperature for solvents alkalis acids C 20...

Page 17: ...stem master switch and ensure that it cannot be turned back on again unintentionally Turn off supply of cleaning liquid If a handgun is being used release any remaining pressure in the system by press...

Page 18: ...or after every 40 operating hours all Check oil level Oil level must be between MIN and MAX marks If level below MIN fill up with oil Operator Standard S SVA SLA SSR Check oil condition If oil is mil...

Page 19: ...strokes of grease gun per nipple Operator After every 200 operating hours LM Oil change See Maintenance Tasks Operator Six monthly or after every 500 operating hours Standard S SVA SLA SSR Oil change...

Page 20: ...e gland it will be subjected to increased wear Insert rod into gland and turn in direction indicated by arrow This increases the tension on the piston seal Tighten all three piston seals uniformly by...

Page 21: ...sary adjust as follows Slacken off mounting bolts 1 Tension V belt by adjusting bolts 2 Ensure that V belt runs in a straight line Tighten mounting bolts 1 Refit belt guard Replacing the V belt Switch...

Page 22: ...sional quali fication in an electrical engineering discipline Customer Service Tasks that are marked Customer Service should only be carried out by a K rcher Customer Service engineer Danger Injury ha...

Page 23: ...Release pressure from system and check pressure valve Customer service System does not build up pressure V belt No tension in V belt Tighten V belt see Maintenance Tasks Operator Filter or strainer A...

Page 24: ...ance Tasks Operator Pulsation damper Accessory kit Defective pulsation damper Replace pulsation damper Customer service Leaking pressure switch Pressure switch Accessory kit Defective seal Replace sea...

Page 25: ...Capacity up to overflow 30 litres G1 G Mounting kits and accessories Volume control valve Function If only a part of the pump delivery volume is required the remainder is fed back to the suction side...

Page 26: ...taken in is determined by a metering valve metering is switched on or off by a solenoid valve Detergent metering at the pressure side of the pump Function Detergents are taken in from an external rese...

Page 27: ...English SHD R 3000 5 956 486 A2005937 06 03 G3 G Mounting kits and accessories Figure A 170 1...

Page 28: ...SHD R 3000 English 5 956 486 A2005937 06 03 G4 G Mounting kits and accessories Figure A 172...

Page 29: ...English SHD R 3000 5 956 486 A2005937 06 03 G5 G Mounting kits and accessories Figure A 173...

Page 30: ...SHD R 3000 English 5 956 486 A2005937 06 03 G6 G Mounting kits and accessories Figure A 161...

Page 31: ...English SHD R 3000 5 956 486 A2005937 06 03 G7 G Mounting kits and accessories Figure A 154...

Page 32: ...ranty The applicable warranty conditions in different countries are issued by the respective national distributor of K RCHER products In the event of a warranty claim please contact your original deal...

Page 33: ...Connecting hoses for supply of cleaning liquid Caution Vibrations generated by the system during operation could cause damage to the main water supply network therefore connect the system by means of...

Page 34: ...SHD R 3000 English 5 956 486 A2005937 06 03 I System installation I2 Dimensional diagram Static system Mobile system approx 1100...

Page 35: ...3 68 EEC Harmonised standards used DIN EN 60 335 1 DIN EN 60 335 2 79 DIN EN 55 014 1 2000 A1 2001 DIN EN 55 014 2 1997 DIN EN 61 000 3 2 2000 DIN EN 61 000 3 3 1995 A1 2001 National standards used In...

Page 36: ...02 EN 1127 1 1997 National standards used No of nominated test institute 0123 Test report No 070039582 Type LM designation Ex II 2 G ck T4 Type SSR SLA designation Ex II 2 G ck T3 Internal measures en...

Page 37: ...86 A2005937 06 03 K1 K Test record Type no Factory no Commissioned on Tests carried out on Results Signature Tests carried out on Results Signature Tests carried out on Results Signature Tests carried...

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