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KARCHER Surface Cleaner  •  9.802-898.0  •  Rev. 09/19

25

 

PRESSURE WASHER

 

OPERATOR’S MANUAL  

PROBLEM

POSSIBLE CAUSE

SOLUTION

FLUCTUATING  
PRESSURE

Worn or dirty pump valves

Call local distributor.

Nozzle is obstructed

Blow out or remove debris with fine needle.

Pump sucking air, inlet hose  
leaking

Check that all hoses and fittings are airtight. 
Turn off machine and trigger spray gun until 
a steady flow of water emerges through the 
nozzle.

Insufficient water supply

Turn water on full force. Check garden hose 
for kinks, leaks or blockage.

PRESSURE LOW  
AFTER PERIOD OF 
NORMAL USE

Nozzle worn

Replace nozzle.

Unloader valve worn

Replace unloader valve.

ENGINE WILL NOT 
START OR STOPS  
WHILE OPERATING 

Low oil shutdown

Fill engine with oil.

Out of gas

Fill fuel tank.

Water in gasoline

Drain gas tank; fill with clean fuel.

ENGINE IS
OVERLOADED

Nozzle partially blocked

Clean nozzle.

Excessive pressure from high 
engine RPM

Adjust engine throttle to lower RPM.

WATER OR OIL  
LEAKING FROM  
BOTTOM OF PUMP

A small amount of leaking is  
normal

If excessive leaking occurs, call local  
distributor.

PRESENCE OF 
WATER IN PUMP OIL

Water sprayed at machine

Change oil. Direct spray away from machine.

High humidity in air

Check and change oil twice as often.

Piston packing worn. Oil seal worn.

Call local distributor.

ENGINE OPERATES 
FOR 15 MINUTES  
THEN STOPS

Not enough gas or engine oil

Fill tank with gas. Check oil level.

Vapor lock developed by heat of 
day

Keep gas tank full to avoid vapor locking.

Obstruction in fuel filter

Clean or replace fuel filter.

ENGINE LACKS 
POWER

Dirty air filter

Replace air filter.

ENGINE FALTERS

Choke is opened too soon

Move choke to halfway position until engine 
runs smoothly.

WATER DRIPPING 
FROM UNDER PUMP

Piston packing worn

Call local distributor.

O-Ring plunger retainer worn

Call local distributor.

Cracked piston

Call local distributor.

OIL DRIPPING FROM 
UNDER PUMP

Oil seal worn or damaged

Call local distributor.

WATER LEAKING 
FROM PUMP  
PROTECTOR

Spray gun closed with machine  
running 5 minutes or longer

Open spray gun or turn off machine.

Excess water supply pressure

Place a pressure regulator at end of 50' 
garden hose.

TROUBLESHOOTING 

Summary of Contents for SCW 2.4/25 G

Page 1: ...98028980 09 19 High Pressure Cleaner Combustion engine Cold Water Register your product www kaercher com welcome English 3 Espa ol 30...

Page 2: ...MODEL 1 107 380 0 SCW 2 4 25 G...

Page 3: ...Identification 7 General Operating Techniques 8 Assembly Instructions 9 Operating Instructions 9 General Cleaning Techniques 10 Shutting Down and Clean Up 11 Storage 11 Exploded View 12 Exploded View...

Page 4: ...tissues leading to serious injury CAUTION READ OPERATOR S MANUAL THOROUGHLY PRIOR TO USE INTRODUCTION IMPORTANT SAFETY INFORMATION 2 High pressure developed by these machines will cause personal injur...

Page 5: ...quipment may create sparks that can start fires around dry vegetation A spark arrestor may be required The operator should contact Local fire agencies for laws or regulations relating to fire preventi...

Page 6: ...of the machine 27 Do not allow acids caustic or abrasive fluids to pass through the pump 28 Never run pump dry or leave spray gun closed longer than 1 2 minutes 29 Machines with shut off spray gun sho...

Page 7: ...other end to spray gun Pump Protector Cycles fresh cool water through pump when recirculating water reaches 140 F Trigger Bar Controls the application of water in surface cleaner Rotative Surface Cle...

Page 8: ...other end to a pressurized water supply SURFACE PREPARATION 1 Clear any loose debris from the area to be cleaned 2 Never attempt to clean surface with objects that protrude from the surface being cle...

Page 9: ...oil level Refer to the engine s operating manual included with machine We recommend that the oil be changed after the first month or 20 hours of use then once every 100 hours or every 6 months after...

Page 10: ...her for 1 2 minutes without pressing the trigger on the spray gun circulating water in the pump can reach high tem peratures When the water reaches this temperature the pump protector engages and cool...

Page 11: ...DOWN AND CLEAN UP STEP 1 Turn off the engine STEP 4 Disconnect the garden hose from the water inlet on the machine STEP 5 Engage the spray gun safety lock STEP 6 Pull trigger bar to drain water from...

Page 12: ...ANUAL PRESSURE WASHER 12 7 48 49 47 11 12 2 39 24 23 25 29 45 14 6 21 26 33 22 41 42 43 44 40 32 14 3 19 31 20 8 1 17 4 16 30 34 35 37 38 38 36 15 15 27 5 28 10 9 28 13 18 4 17 For Detail See Hose and...

Page 13: ...02 146 0 Swivel 1 2 MP X 3 4 GHF W Strainer 1 22 8 706 167 0 Elbow 3 8 FPT 90 DGR P N TF3509X6 1 23 8 925 467 0 Hose 1 4 X 10 R2 Pressure LO 1 24 8 925 466 0 Hose 1 4 X 26 R2 Pressure LO 1 25 8 918 18...

Page 14: ...1 10 8 709 175 0 Filter High Pressure 1 1 4 NPT Fx1 4 NP 11 8 925 422 0 Handle Surface Cleaner 1 12 8 718 951 0 Screw 10 32 x 1 4 SS 1 13 8 719 069 0 Pin Roll M2 5 X 1 24MM 5395A277 14 9 196 307 0 1 4...

Page 15: ...O DESCRIPTION QTY 1 4 775 054 0 EASY Force Advanced KNA 1 2 8 705 364 0 Hex Coupling 1 4 x 1 4 FPT 6000PSI 1 3 8 711 370 0 Nozzle Only SA 1 4 MEG 1503 1 4 9 802 214 0 Wand ADJ Side Grip 35 5 HTSY DD 9...

Page 16: ...KARCHER Surface Cleaner 9 802 898 0 Rev 09 19 OPERATOR S MANUAL PRESSURE WASHER 16 COVER ASSEMBLY 1 3 4 6 7 8 2 2 5 9 10 11...

Page 17: ...N QTY 8 921 842 0 Kit Swivel Clamp A SC21 SC24 1 Clamp Ring 1 2 Bolt 1 3 8 753 597 0 Swivel Assembly A SC21 1 4 8 753 598 0 Deck 21 A SC21 1 5 8 707 537 0 Nozzle 2x25 1 8 MEG 2 8 921 847 0 Kit Spray A...

Page 18: ...eals A SC21 8 921 833 0 ITEM DESCRIPTION QTY 1 Grease Nipple 1 2 Swivel Housing 1 3 O Ring 1 4 Compression Spring 1 5 O Ring 1 6 Bolt 1 7 Pin 1 8 O Ring 1 9 Back up Ring 1 10 Stem 1 11 Bearing Retaine...

Page 19: ...8 754 934 0 O ring 1 78 x 12 42 A C 1 12 8 754 935 0 Valve Body 1 13 9 802 893 0 Seal Washer 3 8 1 14 9 803 919 0 Banjo Bolt 3 8 1 15 8 754 936 0 O ring 2 62 x 10 78 A 1 16 9 803 920 0 Banjo Bolt 1 2...

Page 20: ...opper G3 8 1 19 8 707 262 0 Plug Brass G3 8 1 20 See Kits Below Valve Seat 6 21 See Kits Below Valve Plate 6 22 See Kits Below Valve Spring 6 23 See Kits Below Valve cage 6 24 9 802 939 0 Screw M6 X 1...

Page 21: ...T NUMBER 8 754 856 0 8 754 857 0 8 754 858 0 8 754 859 0 9 803 937 0 KIT DESCRIPTION Plunger Seals 16 mm Seal Packing 16 mm Plunger 16 mm Complete Valve Plunger Oil Seals ITEM NUMBERS INCLUDED 4 6 8 4...

Page 22: ...ASHER 22 FILTER EXPLODED VIEW FILTER PARTS LIST ITEM DESCRIPTION QTY 1 Housing Nozzle Filter 1 4 NPT F 1 2 Retainer Filter 1 3 Screen 100 Mesh T304SS 1 4 O Ring 70 Duro Buna N 426 ID x 070 CS 1 5 Outl...

Page 23: ...hose from elbow STEP 6 Connect the filter with the TEE fitting STEP 3 Pull out water inlet filter Use the necessary tools STEP 5 Assemble the water inlet filter Use the necessary tools STEP 1 Disconn...

Page 24: ...ogged Clean or replace Rotating bar bolts or fittings loose Tighten Rotating bar or swivel rotor bent Replace STREAKED CLEANING PATTERN Insufficient water supply OR PSI of pressure washer is too low W...

Page 25: ...M OF PUMP A small amount of leaking is normal If excessive leaking occurs call local distributor PRESENCE OF WATER IN PUMP OIL Water sprayed at machine Change oil Direct spray away from machine High h...

Page 26: ...s are air tight Turn off machine and purge pump by squeezing trigger gun until a steady flow of water emerges through nozzle QUICK COUPLER LEAKS Worn O Ring Replace O Ring Part 2 0121 SPRAY GUN S LEAK...

Page 27: ...1 9 2 0 3 042 30 47 75 1 07 1 16 1 25 1 34 1 5 1 6 1 8 2 1 2 4 2 6 2 8 3 0 4 052 40 63 1 00 1 40 1 60 1 70 1 80 2 0 2 2 2 5 2 8 3 1 3 5 3 8 4 0 4 5 055 45 71 1 10 1 50 1 70 1 90 2 00 2 2 2 4 2 8 3 0...

Page 28: ...ery 6 months Replace Quick Connects O Rings Annually As needed Clean Water Screen Filter Weekly Replace HP Hose Annually if there are any signs of wear Water Filter Every 50 hours NOTE Read engine man...

Page 29: ...ump oil and engine oil level before first use of your new pressure washer Pump oil Check level daily before first use of your new Surface Cleaner Change pump oil after first 50 hours and every year or...

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