Kärcher PUZZI 64/35E Operating Instructions Manual Download

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MODEL:

PUZZI 64/35E

10066740

Operating instructions (ENG)

Read these instructions before using the machine.

500 PSI

86343360-B
06/29/10

Summary of Contents for PUZZI 64/35E

Page 1: ...MODEL PUZZI 64 35E 10066740 Operating instructions ENG Read these instructions before using the machine 500 PSI 86343360 B 06 29 10...

Page 2: ...is an electric powered carpet extractor intended for commercial use This appliance applies a cleaning solution to the carpet and then vacuums the soiled water back into the recovery tank Model Date of...

Page 3: ...9 Controls 10 Machine Operation 11 Chemicals 11 Pre Run Inspection 12 Equipment Set up 12 Heater Operation 12 Cleaning 13 Maintenance Periodic Maintenance 14 Daily Regular Maintenance 14 Vacuum Motor...

Page 4: ...ce to keep the machine and its components in good working condition They are listed in this general order Maintenance Lubrication Vacuum Motor Replacement Solution Pump Replacement Troubleshooting The...

Page 5: ...ized service center Do not pull or carry machine by electrical cord use as a handle close a door on cord or pull cord around sharp edges or corners Do not run machine over cord Keep cord away from hea...

Page 6: ...ration of equipment Report machine damage or faulty operation immediately Do not use the machine if it is not in proper operating condition Following is information that signals some potentially dange...

Page 7: ...indicate the location of safety labels on the machine If at any time the labels become illegible promptly replace them Label Circuit Interrupter 86200570 PRV 170 41 Label Warning 86244300 PRV 500955 W...

Page 8: ...let that is properly installed and grounded in accordance with all local codes and ordi nances This appliance is for use on a nominal 120 volt circuit and has a grounded plug that looks like the plug...

Page 9: ...115 Volt 60 hz 15A Solution Pump 500 psi Solution Capacity 17 Gal Recovery Capacity 14 Gal Height 43 inches Length 32 5 inches Width 22 5 inches Vacuum Motor Dual 2 Stage Weight Empty 139 lbs Weight...

Page 10: ...Switch 3 Vacuum 1 Switch 4 Vacuum 2 Switch 5 Heater Switch with On Light Units w Heat Only 6 Pressure Gauge 1 2 3 4 5 6 7 8 9 10 11 7 Adjustable Pressure Relief Valve 8 Heater Temperature Light Units...

Page 11: ...compatible materials are not of the type used for carpet cleaning Chemicals Suitable Chemicals Alkalis Detergents Hydroxides Soaps Vinegar Non Compatible Aldehydes Aromatics Hydrocarbons SP Butyls Car...

Page 12: ...Pull back the knurled collar on the quick disconnect coupler and push onto the connection on the chassis To avoid leaks check to be that a positive connection was made NOTE When using a powder cleaner...

Page 13: ...nozzle for proper pattern clean or replace nozzle 2 Normally chemical is applied on the push stroke of the wand when cleaning Vacuuming is done on the pull stroke For heavily soiled carpets the wand m...

Page 14: ...on system Clean out recovery tank and check float valve to make sure it moves freely Clean out solution tank and remove and clean vacuum intake screen Clean outside of all tanks and check for damage R...

Page 15: ...or Carbon Brushes Replacement 3 8 9 5mm Carbon Brushes End Cap WARNING The green ground wire must be attached for safe operation See wiring diagram If armature commutator is grooved extremely pitted o...

Page 16: ...Replacement Only qualified maintenance personnel are to perform the following repairs Cam Bearing Kit 86201040 PRV NO 250 73C Plunger Seals Kit 86201080 PRV NO 250 75A Valve O Rings Kit both sides 862...

Page 17: ...lube lubricant monthly or when pressure drop seems excessive 1 Turn unit off before lubricating 2 Remove cap spring and spring retainer plate 3 With fingertips remove piston and u cup 4 Wipe piston an...

Page 18: ...ower drain recovery tank Pump runs no solution Pump inlet screen plugged Clean inlet screen Pump not primed Prime pump with priming hose Internal or external solution line damaged and leaking Replace...

Page 19: ...86343360 PUZZI 64 35E PARTS...

Page 20: ...20 86343360 PUZZI 64 35E Control Panel 1 6 3 12 11 11 2 5 13 7 4 8 9 14 10 15 16 17 18...

Page 21: ...6005700 57104 2 NUT 10 32 HEX W STAR 7 86276820 70740 6 SCR 10 32 X 1 2 PTHMS BLK NP 8 86007140 72130 3 SWITCH SPST 2 POSITION ROCKER 9 86008900 80845 2 BOOT SEAL PUSH BUTTON 7 16 10 86311840 1 PANEL...

Page 22: ...22 86343360 PUZZI 64 35E Electrical 6 8 4 2 11 7 5 17 9 12 1 3 10 15 13 14 16 3 18 19...

Page 23: ...AIN RELEIF 1 2 NPT FLEX 7 86255900 73538 2 STANDOFF 6 32 X 5 8 HEX NYL 8 86010630 87013 4 WASHER 1 4 X 5 8 FLAT SS 9 86316460 1 BRKT ELECTRICAL 10 86316540 2 CONNECTOR 5 POS PUSH WIRE 11 86316700 2 BR...

Page 24: ...24 86343360 PUZZI 64 35E Frame 1 2 3 4 5 6 7 8 9 10 11...

Page 25: ...AFT 3 86005810 57245 8 NUT 1 4 20 HEX NYLOCK SS 4 86276080 70595 1 SCR 10 32 X 1 PPHMS GRN 5 86010630 87013 8 WASHER 1 4 X 5 8 FLAT SS 6 86005700 57104 2 NUT 10 32 HEX W STAR 7 86010730 87088 4 WASHER...

Page 26: ...26 86343360 PUZZI 64 35E Heater TO CONSOLE SOLUTION FROM PUMP 1 2 2 9 7 3 6 5 8 7 6 4 10 14 13 17 13 13 12 11 19 18 13 15 16 20 14...

Page 27: ...86318310 2 CLAMP 3 25 WORM GEAR SS 8 86318410 1 BRKT HEATER MOUNT 9 86318750 1 HEATER ASM 1850W 120V 10 86006180 66095 1 PLUG 1 8 MPT HEX BRASS 11 86199980 130 14 1 CARTRIDGE HEATER 5 8 X 10 12 862017...

Page 28: ...28 86343360 PUZZI 64 35E Labels 1 2 3...

Page 29: ...86343360 PUZZI 64 35E 29 Labels REF PART NO PRV NO QTY DESCRIPTION SERIAL NO FROM NOTES 1 86343010 1 LABEL RECOVERY AKW LH 2 86342640 1 LABEL RECOVERY AKW RH 3 86318280 1 LABEL NINJA WARRIOR W HEAT...

Page 30: ...30 86343360 PUZZI 64 35E Pump 17 1 20 6 18 8 10 9 6 5 13 7 4 7 19 14 16 11 3 15 12 7 TO SOLUTION TANK FROM SOLUTION TANK TO PRESSURE GAUGE 2 21 23 15 24 22...

Page 31: ...HOSE 1 2ID WIRE BOUND X 26 10 86240500 40095 1 HOSEBARB 3 8MPT X 3 8HOSE 90 11 86005810 57245 4 NUT 1 4 20 HEX NYLOCK SS 12 86273810 70018 4 SCR 1 4 20 X 1 00 HHCS SS 13 86197760 78308 1 TEE 1 4 STREE...

Page 32: ...32 86343360 PUZZI 64 35E Recovery 21 10 17 9 7 1 10 12 13 10 5 20 16 14 8 2 4 19 3 15 18 11 6...

Page 33: ...HHCS SS 8 86275800 70546 6 SCR 8 X 3 4 PFHT S BLK ZINC 9 86010630 87013 4 WASHER 1 4 X 5 8 FLAT SS 10 86010670 87029 6 WASHER 5 16 X 3 4 SS 11 86323330 2 WASHER 1 4 ID X 1 0 OD FLAT BLK 12 86011020 89...

Page 34: ...34 86343360 PUZZI 64 35E Solution 7 14 24 22 1 1 1 23 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22...

Page 35: ...210 4 SCR 1 4 20 X 5 8 BHCS BLK 10 86276160 70604 2 SCR 10 32 X 5 8 PPHMS BLK 11 86007970 73864 1 STRAINER 3 8 IN NPT 60 MESH 12 86233410 81270 2 CLAMP 3 4 DIA CUSHION 406 DIA 13 86010670 87029 2 WASH...

Page 36: ...36 86343360 PUZZI 64 35E Vacuum 2 Stage 12 11 10 9 8 7 6 5 4 3 2 1 4 13...

Page 37: ...WASHER 1 4 X 5 8 FLAT SS 5 86278990 87017 8 WASHER 8 X 3 8 FLAT 6 86311520 1 MANIFOLD VACUUM DUAL 7 86312990 1 GASKET VAC MANIFOLD DUAL 8 86314710 8 SCR 1 4 20 X 5 50 HHCS PLT 9 86317630 8 SCR 8 X 3 4...

Page 38: ...38 86343360 PUZZI 64 35E Wiring 1...

Page 39: ...86343360 PUZZI 64 35E 39 Wiring REF PART NO PRV NO QTY DESCRIPTION SERIAL NO FROM NOTES 1 98407920 1 HARNESS KIT HEATED...

Page 40: ...PACITY 86002620 260 64A ACCESS COVER CLEAR 6 W RIM 86319110 FUSE 1 4 X 1 1 4 4A 86319100 FUSE 1 4 X 1 1 4 15A 86318760 VAC ASSY 2 STG 120V 86007140 72130 SWITCH SPST 2 POSITION ROCKER 86317850 SWITCH...

Page 41: ...86343360 PUZZI 64 35E 41 Serial Numbers REF NO MODEL SERIAL 1 N A...

Page 42: ...42 86343360 PUZZI 64 35E Notes...

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