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11

Check tension, wear and function of 
drive belts (V-belt and circular belt).

Maintenance following wear:

Replace sealing strips.

Replace roller brush.

Replace side brush.

For description, see section on Mainte-
nance work.

Note

Where maintenance is carried out by the 
customer, all service and maintenance 
work must be undertaken by a qualified 
specialist. If required, a specialised Kärch-
er dealer may be contacted at any time.

Maintenance to be carried out after 20 op-
erating hours:

Carry out initial inspection.

Maintenance to be carried out every 100 
operating hours
Maintenance to be carried out every 200 
operating hours
Maintenance to be carried out every 300 
operating hours

Note

In order to safeguard warranty claims, all 
service and maintenance work during the 
warranty period must be carried out by the 
authorised Kärcher Customer Service in 
accordance with the maintenance booklet.

Preparation:

Park the sweeper on an even surface.

Turn ignition key to "0" and remove it.

Lock parking brake.

Danger

Risk of injury! While working around the lift/
tilt emptying mechanism, raise the waste 
container to its highest point and secure.

Insert safety support into the piston rod 
for the lifting cylinder and secure it.

Danger

Risk of injury due to engine overrun. Once 
the engine has been switched off, wait for 5 
seconds. Stay well clear of the working 
area for this time.

Allow the machine sufficient time to cool 
down before carrying out any mainte-
nance and repair work.
Do not touch any hot parts, such as the 
drive motor and exhaust system.

Please observe the following warning notes 
when handling batteries:

Danger

Risk of explosion! Do not put tools or similar 
on the battery, i.e. on the terminal poles 
and cell connectors.

Danger

Risk of injury! Ensure that wounds never 
come into contact with lead. Always clean 
your hands after having worked with batter-
ies.

Open cover and secure it (Diag. 3).

Insert battery in battery mount.

Screw on mounts on battery base.

Connect pole terminal (red cable) to 
positive pole (+).

Connect pole terminal to negative pole 
(-).

Danger

Risk of injury! Comply with safety regula-
tions on the handling of batteries. Observe 
the directions provided by the manufacturer 
of the charger.

Disconnect battery.

Connect positive terminal cable from 
the charger to the positive pole connec-
tion on the battery.

Connect negative terminal cable from 
the charger to the negative pole con-
nection on the battery.

Plug in mains connector and switch on 
charger.

Charge battery using lowest possible 
level of charging current.

Warning

Regularly check the fluid level in acid-filled 
batteries.

Unscrew all cell caps.

Where fluid level is too low, top up cells 
to the mark provided with distilled wa-
ter.

Charge battery.

Screw in cell caps.

Note

Before removing the battery, make sure 
that the negative pole lead is disconnected. 
Check that the battery pole and pole termi-
nals are adequately protected with pole 
grease.

Open cover and secure it (Diag. 3).

Disconnect battery.

Remove the battery from the battery 
holder.

Dispose of the used battery according 
to the local provisions.

Note

After the machine is switched on, the 
number of operating hours is displayed for 
10 seconds. The fuel gauge is then auto-
matically displayed.

Note

The fuel gauge shows the length of time the 
machine has been in operation since the 
elapsed-time counter was last reset.

Note

The machine can be operated for a maxi-
mum of 3 hours on a full tank.

Check fuel gauge for elapsed-time 
counter.

Maintenance by Customer Service

Maintenance Works

General notes on safety

Please do not release engine 
oil, fuel oil, diesel and petrol 
into the environment. Protect 
the ground and dispose of 
used oil in an environmentally-
clean manner.

Safety notes regarding the batteries

Observe the directions on the 
battery, in the instructions for 
use and in the vehicle operat-
ing instructions!

Wear an eye shield!

Keep away children from acid 
and batteries!

Risk of explosion!

Fire, sparks, open light, and 
smoking not allowed!

Danger of causticization!

First aid!

Warning note!

Disposal!

Do not throw the battery in the 
dustbin!

Installing and connecting the battery

Charging battery

Check fluid level in the battery and ad-
just if required

Remove the battery

Check fuel indicator (only KM 120/150 R 
P and R D)

12

EN

Summary of Contents for KM 120

Page 1: ...R egister and w in w w w kaercher com 59637740 03 12 KM 120 150 R P KM 120 150 R D KM 120 150 R LPG ...

Page 2: ...ne has come to a stand still the appliance has been protected against accidental movement if neces sary by applying the immobilization brake and the ignition key has been re moved Danger Risk of injury Do not close the exhaust Do not bend over the exhaust or touch it risk of burns Do not touch the drive motor risk of burns Only KM 120 150 R LPG Ensure that there is adequate ventilation or provi si...

Page 3: ...inu ously checked to ensure that there are no leaks and the unit is functioning properly Using the vehicle with a leaky gas unit is strictly prohibited First close the cylinder valve before loosening the pipe or tube connection Unscrew and loosen the connection nut of the gas cylinder slowly because oth erwise the gas under pressure in the tube will flow out instantly If the gas is refilled from a...

Page 4: ...mixtures upon contact with the suction air Acetone undiluted acids and solvents must also be avoided as they can harm the mate rials on the machine Do not sweep vacuum up any burning or glowing objects The machine is only suitable for use on the types of surfaces specified in the operating instructions The machine may only be operated on the surfaces approved by the company or its authorised repre...

Page 5: ...racket 17 Wet dry flap 18 Filter case 19 Waste container 20 Cover 21 Tank 22 Roller brush 23 Gas cylinder only KM 120 150 R LPG 24 Installation set suction hose option Figure 2b Figure 2c Figure 2d 1 Driver cabin optional 2 Tank 3 Turn on off the wipers 4 Right exterior mirror 5 Left exterior mirror 6 Plastic sheet doors 7 Ventilation slots The operating elements for the cleaning process are yello...

Page 6: ...t adjustment lever and slide seat forwards Figure 2 Fold seat bracket to the side Figure 3 Fold out retaining rod only 120 150 KM without driver cabin Figure 4 Fold cover forwards Figure 5 Insert retaining rod into the recess next to the bulk waste flap pedal only 120 150 KM without driver cabin Follow this sequence in reverse order to close the cover Opening closing and securing cover 6 EN ...

Page 7: ...e counter with reset button 7 Switch for working lamp 8 Horn switch 9 Raise lower waste container 10 Tilt waste container outwards inwards 11 Parking brake 12 Ignition lock 13 Charge indicator lamp only KM 120 150 R D and LPG 14 Choke only KM 120 150 R P 15 Remote button only KM 120 150 R LPG 16 Wet cleaning switch installation set suction hose option Operator console 3 4 16 1 2 12 13 14 15 5 6 7 ...

Page 8: ...it Diag 3 Open fuel filler cap Insert funnel provided KM 120 150 R P Use regular unleaded petrol KM 120 150 R D Use diesel Fill tank to max 1 cm below the lower edge of the filler nozzle Wipe off any spilt fuel remove funnel and close fuel filler cap Only 120 150 KM without driver cabin Close cover Note After the machine is switched on the number of operating hours is displayed for 10 seconds The ...

Page 9: ...G Press remote switch for 5 seconds then release it Turn ignition key past position 1 If the machine starts release the igni tion key Note Never operate the starter motor for longer than 10 seconds Wait at least 10 seconds before operating the starter motor again Note Operation during winter When starting at temperatures below 10 C the parking brake is to be applied to disengage the en gine from t...

Page 10: ... the automatic filter shaking proc ess is finished and the dust has settled be fore you open or empty the waste container Danger Risk of injury When emptying the waste container care should be taken to ensure that no persons or animals are within its swivelling range Danger Danger of crushing Never reach into the rod assembly for the drainage mechanism Stay away from the area under the raised cont...

Page 11: ...d out by approved customer service out lets or experts in this field who are famil iar with the respective safety regulations Mobile appliances used for commercial purposes are subject to safety inspec tions according to VDE 0701 Use only roller brushes side brushes that are provided with the appliance or specified in the Operations Manual The use of other roller brushes side brushes can affect th...

Page 12: ... to negative pole Danger Risk of injury Comply with safety regula tions on the handling of batteries Observe the directions provided by the manufacturer of the charger Disconnect battery Connect positive terminal cable from the charger to the positive pole connec tion on the battery Connect negative terminal cable from the charger to the negative pole con nection on the battery Plug in mains conne...

Page 13: ... equipped with an oil deficien cy switch When the fill level is insufficient the engine switches off and can only be re started once the engine oil has been re plenished Danger Risk of burns Allow engine to cool down Wait for at least 5 minutes after switch ing off the engine before checking the engine oil fill level Open cover and secure it Diag 3 KM 120 150 R P and R LPG KM 120 150 R D Pull out ...

Page 14: ... lifting cylinder and secure it Unscrew oil drain plug Remove the lid of the container Drain off oil Screw in oil drain plug Replenish oil Close container The oil filter needs to be cleaned or re placed if the manometer display is in the red area Park the sweeper on an even surface Set programme switch to step 1 driv ing Side brushes lift up Turn ignition key to 0 and remove it Check side brush No...

Page 15: ...ag 3 Release the wing nut Enlarging sweeping track Turn the adjustment screw in an anti clockwise direction Reducing sweeping track Turn the adjustment screw in a clock wise direction Tighten the wing nut Note In power operating mode the sweeping track is automatically adjusted due to the floating mounting for the side brush as the bristles wear down The roller brush must be replaced if it becomes...

Page 16: ...rive belt and V belt of the suction blower also check for wear or damage Check tension of drive belt and V belt of the roller brush also check for wear or damage Only KM 120 150 R LPG and KM 120 150 with driver cabin Check tension of drive belt and V belt of the light machine also check for wear or damage Chek the cup seal at the suction blower regularly to see that it sits properly Turn ignition ...

Page 17: ...ush and side brushes for wear replace if necessary Check function of bulk waste flap Check sealing strips for wear adjust or replace as required Adjust roller mirror Check hydraulic system sweeping for leaks Inform Kärcher Customer Service Dust gathers in the machine Empty waste container Check suction fan drive belt Check sealing cover on suction fan Check dust filter clean or replace Check filte...

Page 18: ...e cleaning performance without side brushes m2 h 6800 6800 6800 Surface cleaning performance with 2 side brushes m2 h 11588 11588 11588 Working width without side brushes mm 850 850 850 Working width with 2 side brushes mm 1470 1470 1470 Volume of waste container l 150 150 150 Protection type drip proof IPX 3 IPX 3 IPX 3 Engine Type Honda 1 cyl four stroke Yanmar L100AE 1 cyl four stroke Honda 1 c...

Page 19: ... 00 8 4 00 8 4 00 8 Air pressure rear bar 6 6 6 Brake Service brake hydrostatic hydrostatic hydrostatic Parking brake Hand lever with spring Hand lever with spring Hand lever with spring Filter and vacuum system Filter surface area fine dust filter m2 9 9 9 Category of use filter for non hazardous dust U U U Nominal vacuum suction system mbar 12 12 12 Nominal volume flow suction system l s 50 50 5...

Page 20: ......

Page 21: ... I Kärcher S p A Via A Vespucci 19 21013 Gallarate VA 39 848 998877 www karcher it IE Kärcher Limited Ireland C1 Centrepoint Business Park Oak Road Dublin 12 01 409 7777 www kaercher ie JP Kärcher Japan Co Ltd Irene Kärcher Building No 2 Matsus aka Daira 3 chome Taiwa cho Kurokawa gun Miyagi 981 3408 81 22 344 3140 www karcher co jp KR Karcher Korea Co Ltd 162 Gukhoe daero 872 2 Sinjeong Dong Seou...

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