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9.800-083.0  •  REV. 11/06

OPERA

TOR’S MANU

AL

    

PRESSURE 

W

ASHER 

 

22

kM SeRIeS PUMP exPloded vIeW

ITeM  PART No.  

deSCRIPTIoN  

qTY

  1  

9.803-162.0  Crankcase  

1

  2 

9.803-196.0  Plunger Guide 

3

  3* 

See Kits Below Plunger Oil Seal 

3

  4* 

9.803-189.0  O-Ring Ø1.78 x 31,47 

3

  5* 

See Kits Below "V" Seal (4035) 

6

   

See Kits Below "V" Seal (4030, 5030) 

6

  6* 

9.803-205.0  Pressure Ring 18mm  

   

 

(4035) 

3

   

9.803-204.0  Pressure Ring 20mm  

   

 

(4030, 5030) 

3

  7* 

9.803-171.0  Support Ring 18mm  

   

 

(4035) 

6

   

9.803-172.0  Support Ring 20mm 

   

 

(4030, 5030) 

6

  8* 

9.803-174.0  Intermed. Ring 18mm  

   

 

(4035) 

3

   

9.803-173.0  Intermed. Ring 20mm  

   

 

(4030, 5030) 

3

  9 

9.802-926.0  Brass Plug 1/2" 

1

  10 

9.803-199.0  Copper Washer 1/2" 

1

  11 

9.802-932.0  Manifold Head 

1

ITeM  PART No.  

deSCRIPTIoN  

qTY

 12*  9.803-191.0  O-Ring Ø2.62 x 17.13 

6

 13*  See Kits Below Valve Assembly 

 14*  9.803-193.0  O-Ring Ø2.62 x 20.29 

6

  15 

9.802-928.0  Valve Plug 

6

  16 

9.802-938.0  Manifold Stud Bolt 

8

  17 

9.802-884.0  Washer 

16

  18 

9.803-198.0  Copper Washer 3/8 

1

  19 

9.802-925.0  Brass Plug 3/8 

1

  24 

9.802-944.0  Hexagonal Screw 

8

  25 

9.803-180.0  Closed Bearing Housing 

1

  26 

9.803-192.0  O-Ring Ø1.78 x 60.05 

2

  27 

9.803-159.0  Tapered Roller Bearing 

2

  28 

9-803-146.0  Crankshaft (5030) 

1

   

9-803-142.0  Crankshaft (4030,4035/H)     

1

  29 

9.803-167.0  Crankshaft Key 

1

  30 

9.802-921.0  Oil Dip Stick 

1

  31 

9.803-140.0  Crankshaft Seal 

1

  32 

9.803-178.0  Shim 

2

  33 

9.803-179.0  Bearing Housing 

1

 34*  9.802-936.0  Plunger Bolt 

3

kM SeRIeS PUMP exPloded vIeW PARTS lIST

ToRqUe 

SPeCS

Item # Ft.-lbs

15

75

16

22

24

8

34

9

45

13

51

8

9.802-343.0 kM 4035

24

17

25

26

27

28

29

30

34

36 38

35

37

39

40

41

43

42

51

50

49

48

47

46

45

44

24

17

33

32

26

31

27

1

2

3

4

6

5

7

8

5

7

12

9

19

18

16

17

15

14

13

12

11

10

13

15

14

Summary of Contents for HD .5/27 Pb

Page 1: ...b 1 575 150 0 Model HD 2 5 27 Pb 1 575 151 0 Model HD 3 0 30 Pb 1 575 152 0 Model HD 3 7 35 Pb 1 575 154 0 OPERATOR S MANUAL To locate your local Kärcher Commercial Pressure Washer Dealer nearest you visit www karchercommercial us ...

Page 2: ...5 150 0 1 575 151 0 27 58 42 43 44 45 41 59 28 30 31 29 6 62 62 6 5 4 3 2 1 62 56 57 11 12 17 40 16 11 10 13 14 20 21 19 60 18 54 23 22 36 37 59 36 25 52 51 50 49 53 55 48 36 15 26 36 47 39 38 7 24 36 37 34 8 46 61 61 21 61 38 39 63 36 12 9 58 61 64 33 66 35 62 32 62 61 65 65 36 ...

Page 3: ...8 9 802 782 0 Collar 5 8 Bore Shaft 3010 2 19 9 802 270 0 Wheel Tire Assembly 4 Steel Rim w Tube 2 20 9 803 124 0 Frame Assy Small Black 1 21 9 802 712 0 Bolt 5 16 x 1 3 4 NC Carriage Zinc 4 22 9 802 776 0 Nut 5 16 ESNA NC 4 23 9 802 804 0 Washer 5 16 Flat SAE 4 24 9 803 097 0 Axle 5 8 x 19 5 8 1 25 9 803 109 0 Slider Pump Black 1 26 9 802 095 0 Guard Belt 1 27 Hose See Hose Spray Gun Assembly Pag...

Page 4: ...e Bumper Chrome 1 55 9 800 006 0 Label Hot Caliente w Arrows Warning 1 56 9 800 014 0 Label Intended For Outdoor Use 1 57 9 800 034 0 Label Clear Lexan 2 1 4 x 4 1 2 1 58 9 802 287 0 Nozzle SAQCMEG 0003 0 Red 151 0 1 9 802 288 0 Nozzle SAQCMEG 1503 0 Yellow 151 0 1 9 802 289 0 Nozzle SAQCMEG 2503 0 Green 151 0 1 9 802 290 0 Nozzle SAQCMEG 4003 0 White 151 0 1 9 802 295 0 Nozzle SACQMEG 0004 5 Red ...

Page 5: ...4 0 18 19 10 11 12 13 11 12 17 14 16 32 20 28 30 6 29 31 1 60 59 59 2 3 4 6 5 58 41 42 43 46 44 40 39 38 33 37 33 36 45 35 50 52 26 27 25 61 62 55 12 15 48 53 51 49 24 57 56 60 23 22 54 12 21 11 7 64 34 59 59 21 47 8 63 62 61 62 61 6 59 60 58 12 11 59 60 65 66 67 68 71 69 9 11 12 23 22 70 72 72 ...

Page 6: ...15 0 Frame Assy Large Black 1 21 9 802 712 0 Bolt 5 16 x 1 3 4 NC Carriage Zinc 4 22 9 802 776 0 Nut 5 16 ESNA NC 4 23 9 802 804 0 Washer 5 16 Flat SAE 4 24 9 803 102 0 Axle 5 8 x 26 50 L 1 25 9 803 103 0 Slider Pump 1 26 9 802 093 0 Guard Belt 152 0 1 9 802 092 0 Guard Belt 154 0 1 27 Hose See Hose and Spray Gun Assy Page 21 28 9 803 118 0 Bracket Take Up CW Black 1 29 9 802 700 0 Screw 1 4 x 3 4...

Page 7: ...abel Intended For Outdoor Use 1 57 9 800 034 0 Label Clear Lexan 2 1 4 x 4 1 2 1 58 9 802 291 0 Nozzle SAQCMEG 0003 5 Red 152 0 1 9 802 292 0 Nozzle SAQCMEG 1503 5 Yellow 152 0 1 9 802 293 0 Nozzle SAQCMEG 2503 5 Green 152 0 1 9 802 294 0 Nozzle SAQCMEG 4003 5 White 152 0 1 9 802 295 0 Nozzle SACQMEG 0004 5 Red 154 0 1 9 802 296 0 Nozzle SAQCMEG 1504 0 Yellow 154 0 1 9 802 297 0 Nozzle SAQCMEG 250...

Page 8: ...ler 1 4 Female Brass 1 4 Nozzle See Breakdown for Part Numbers Page 17 20 5 9 802 249 0 Hose 3 8 x 50 1 Wire Pressure Flex w Coupler 150 0 151 0 152 0 1 9 802 250 0 Hose 3 8 x 50 2 Wire Pressure Flex w Coupler 154 0 1 6 9 802 166 0 Coupler 3 8 Female Brass 1 7 9 802 216 0 Injector Chemical Non Adjust 3 5 GPM 083 1 8 9 802 210 0 Clamp Hose 2 9 9 802 251 0 Tube 1 4 x 1 2 Clear Vinyl 6 ft 10 9 802 16...

Page 9: ... O Ring A 1 10 9 803 911 0 Connector 1 11 9 803 912 0 Teflon Ring A 1 12 9 803 913 0 Stem C 1 13 9 803 914 0 Connector Female 1 14 9 803 191 0 O Ring A B 1 ITEM Part description Kit qty 15 9 803 916 0 Spring B 1 16 9 803 917 0 Poppet B 1 17 9 802 893 0 Seal Washer 3 8 2 18 9 803 920 0 Banjo Bolt 3 8 w 1 8 Pilot 1 19 9 803 915 0 Banjo Bolt 1 2 1 20 9 803 921 0 Seal Washer 1 2 2 21 9 803 922 0 Plate...

Page 10: ... 13 6 13 See Kits Below Valve Assembly 6 14 9 803 193 0 O Ring Ø2 62 x 20 29 6 15 9 802 928 0 Valve Plug 6 16 9 802 938 0 Manifold Stud Bolt 8 17 9 802 884 0 Washer 16 18 9 803 198 0 Copper Washer 3 8 1 19 9 802 925 0 Brass Plug 3 8 1 24 9 802 944 0 Hexagonal Screw 8 25 9 803 180 0 Closed Bearing Housing 1 26 9 803 192 0 O Ring Ø1 78 x 60 05 2 27 9 803 159 0 Tapered Roller Bearing 2 28 9 803 146 0...

Page 11: ...1 78 x 7 66 3 37 9 803 155 0 Teflon Ring 3 38 See Kits Below Plunger 4035 4035H 3 See Kits Below Plunger 4030 5030 3 39 9 802 888 0 Copper Spacer 3 40 9 803 144 0 Plunger Rod 3 41 9 803 158 0 Connecting Rod 3 42 9 802 913 0 Snap Ring 6 43 9 802 916 0 Connecting Rod Pin 3 44 9 803 218 0 Spring Washer 6 45 9 803 238 0 Connecting Rod Screw 6 46 9 803 185 0 Cover Gasket 1 47 9 803 165 0 Crankcase Cove...

Page 12: ...sing 1 11 9 803 947 0 O Ring Ø1 78 x 15 54 6 12 See Kits Below Valve Assembly 6 13 9 803 948 0 O Ring Ø2 62 x 18 77 6 item Part no Description QTY 14 9 803 949 0 Valve Plug 6 15 9 803 950 0 Copper Washer 1 4 1 16 9 803 951 0 Brass Plug G1 4 1 17 9 803 952 0 Manifold Stud Bolt 8 18 9 802 884 0 Washer 8 19 9 803 198 0 Copper Washer 3 8 1 20 9 802 925 0 Brass Plug 3 8 2 25 9 802 939 0 Screw 12 26 9 8...

Page 13: ...cting Rod 3 42 9 803 218 0 Spring Washer 6 43 9 803 967 0 Connecting Rod Screw 6 44 9 803 202 0 Sight Glass 1 45 9 803 197 0 Gasket 1 46 9 803 968 0 Crankcase Cover 1 47 9 803 969 0O Ring Ø2 62 x 107 6 2 Available in kit See below Repair kit number 9 803 930 0 9 803 932 0 9 803 934 0 9 803 936 0 9 803 937 0 Kit description Plunger Seal 15 mm Complete Seal Packing Plunger 15 mm Complete Valve Plung...

Page 14: ...t No 1 575 150 0 2 8 2000 4 0 KD3030 9 803 825 0 9 803 899 0 5 5 9 802 316 0 AK74H 9 802 369 0 1 575 151 0 2 5 2700 3 0 KD3030 9 803 825 0 9 803 899 0 6 5 9 802 317 0 BK80H 9 802 380 0 1 575 152 0 3 0 3000 3 5 KD3030 9 803 825 0 9 803 899 0 9 9 802 315 0 2BK80 9 802 389 0 1 575 154 0 3 7 3500 4 0 KM4035 9 802 343 0 9 803 900 0 13 9 802 322 0 2BK90H 9 802 390 0 Specifications ...

Page 15: ...ley Part No Bushing Part No Size Part No 150 0 24MM 9 802 402 0 AK39H 9 803 898 0 HX3 4 9 803 897 0 AX33 1 9 803 896 0 151 0 24MM 9 802 402 0 BK36H 9 802 379 0 HX3 4 9 803 897 0 BX32 1 9 802 413 0 152 0 24MM 9 802 402 0 2BK40H 9 802 384 0 HX1 9 802 398 0 BX38 2 9 802 417 0 154 0 24MM 9 802 402 0 2BK32H 9 802 381 0 HX1 9 802 398 0 BX39 2 9 802 418 0 ...

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