background image

9.800-084.0  •  Rev. 3/08

 

PRESSURE 

W

ASHER  

OPERA

TOR’S MAN

U

A

l

     

9

 ITEM  PART NO. 

dESCRIPTION 

qTy

  1 

83-005150010  Check Connector 

1

   

83-005060108  ‡ O-Ring 068 

3

  3 

83-00510000  Shutter Spring 

1

  4 

83-00410000  Shutter 

1

  5 

83-004060109  ‡ O-Ring 63190 SH 

1

  6 

83-00517010  1/4 G Plug 

1

  7 

83-005030101  M8 Lock Nut 

1

  8 

83-005100100  Knob 

1

  9 

83-005150101  Washer 

1

  10 

83-005400403  4000 PSI Spring (Black)  

1

  11 

83-005150011  Stem  Guide Union 

1

  1 

83-00500010  ‡ Back Ring 

  13 

83-005060106  ‡ O-Ring 031 

1

  14 

83-00516050  Stem AL606 

1

  14 

83-005160514  Stem AL607 

1

Unloader Adjustment Procedures

Remove lock nut (Item 7).
Remove adjustment knob (Item 8).
Loosen the () nuts (Item 5), move them upward on stem (Item 14) till you see 4 or more threads below 
the nut.
Re-attach adjusting knob (Item 8).
Start machine. Open the trigger of the spray gun. Increase pressure by turning adjustment knob (Item 8) 
clockwise till pressure is at the desired operating pressure.
Remove the adjustment knob (Item 8), tighten the lower nut (items 5) tightly against the upper nut (Items 
5). Re-attach adjustment knob (Item 8) and screw down until contact is made with the nuts (Items 5). 
Screw down lock nut (Item 7) onto the stem (Item 14) until the stem (Item 14) threads cut into the nylon 
insert of the lock nut (Item 7).

*

If adjustment knob (Item 8) 

dOES NOT

 make contact with upper nut (Items 5), remove adjusting knob (Item 

8), re-adjust (raise) nuts (Items 5) on stem (Item 14) and re-attach adjustment knob (Item 8), then repeat step 
#6.

**

If adjustment knob (Item 8) 

dOES

 make contact with upper nut; release the trigger of the spray gun and watch 

the pressure gauge for the pressure increase (“spike”). This “spike” 

SHOULd NOT

 exceed 500 psi above the 

operating pressure. If “spike” pressure exceeds the 500 psi limit, remove the adjusting knob (Item 8) and re-adjust 
(lower) the nuts (Items 5) on the stem (Item 14). Re-attach the adjusting knob (Item 8), then repeat step #6.

1.
.
3.

4.
5.

6.

AR-AL UNLOAdER ExPLOdEd vIEW ANd PARTS LIST

 ITEM  PART NO. 

dESCRIPTION 

qTy

  15 

83-005106301  Spring Pin 

1

  16 

83-005000101  Back Ring 

  17 

83-005060101  ‡ O-Ring 050 

1

  18 

83-00500003  Body By Pass 1/4 G-F 

1

  18 

83-0050006  Body By Pass 3/8 G-F 

1

  19 

83-00506000  3/8 Gasket 

1

  0 

83-00106019  ‡ O-Ring 043 

1

  1 

83-00106000  ‡ Seat 

1

   

83-001160000  ‡ Ball 

1

  3 

83-005100003  Ball Spring 

1

  4 

83-005150009  Seat Union 

1

  5 

83-00503000  M8 Nut 

  6 

83-005170101  3/8G Plug 

  7 

83-00506001  Gasket 

1

 

 

83-005650200  ‡  Repair kit

  

Summary of Contents for HD 3.0/40

Page 1: ...model Order model HD 4 0 50 Pb Cage 1 575 200 0 BR 405037 E HD 4 5 50 Pb Cage 1 575 201 0 BR 455037E HD 3 4 30 Db Cage 1 575 202 0 BR 343087E HD 3 0 40 Pb Cage 1 575 203 0 BR 304037 HD 3 5 32 Pb Cage...

Page 2: ...SURE WASHER 14 Exploded View Small 1 32 37 29 2 41 7 5 41 34 35 33 36 15 40 48 55 51 55 30 19 17 20 22 52 53 14 16 44 39 43 27 43 49 43 27 43 49 3 4 28 12 6 42 8 46 13 47 38 11 50 31 10 9 21 25 26 21...

Page 3: ...AQCMEG 4004 White 204 205 1 8 712 357 0 Nozzle SAQCMEG 0005 5 Red 206 1 8 712 358 0 Nozzle SAQCMEG 1505 5 Yel low 206 1 8 712 359 0 Nozzle SAQCMEG 2505 5 Green 206 1 8 712 360 0 Nozzle SAQCMEG 4005 5...

Page 4: ...USE INSTRUCC IONES MOdE d EMPLOI INSTRUCT IONS Exploded View 31 39 40 2 27 4 55 5 57 57 56 52 32 26 34 38 35 37 57 36 78 21 19 61 15 14 13 1 12 28 18 16 18 33 65 45 20 9 8 50 22 60 46 42 59 30 11 59...

Page 5: ...1 2 JIC x 1 2 90 202 0 2 200 0 201 0 1 9 802 129 0 Elbow 1 2 JIC x 3 8 90 202 0 1 19 9 802 146 0 Swivel 1 2 MP x 3 4 GHF w Strainer 1 20 9 802 151 0 Swivel 1 2 JIC Fem Push On 2 21 9 802 163 0 Strain...

Page 6: ...200 0 201 0 1 9 802 740 0 Bolt 1 2 x 3 1 2 NC HH 202 0 1 47 9 802 751 0 Screw 1 4 x 5 8 Phil PH MS 4 48 9 802 782 0 Collar 5 8 Bore Shaft 8 49 9 802 820 0 Washer Nylon Spacer 0 656 x 1 25 x 0 65 4 50...

Page 7: ...Label Intended For Outdoor Use 1 82 9 802 254 0 Hose 1 4 Push On 202 0 7 66 ft 83 9 802 035 0 Plug 1 8 Square Head Black 1 84 9 802 148 0 Adaptor 1 2 x 1 2 1 85 9 802 770 0 Screw 1 4 x 1 200 0 201 0...

Page 8: ...95 0 3BK80H 9 802 403 0 1 575 202 0 9 802 381 0 2BK32H 9 802 398 0 H x 1 9 802 390 0 2BK90H 9 802 402 0 1 575 203 0 9 802 384 0 2BK40H 9 802 398 0 H x 1 8 715 592 0 2BK80H 9 802 402 0 1 575 204 0 9 80...

Page 9: ...GX670 24 HP 9 802 323 0 1 575 202 0 25mm 9 802 419 0 BX42 2 9 802 343 0 9 802 367 0 GX670 24 HP 9 802 328 0 1 575 203 0 24mm 9 802 417 0 BX38 2 8 904 689 0 9 802 367 0 GX390 9 802 322 0 1 575 204 0 2...

Page 10: ...98 0 O Ring 2 62 x 23 47 12 13 9 804 499 0 Valve Assembly 6 14 9 804 500 0 Teflon Ring 6 15 9 803 292 0 Valve Plug 6 16 9 802 942 0 Manifold Stud Bolt 8 17 9 802 890 0 Lock Washer 8 18 9 803 198 0 Cop...

Page 11: ...ncluded 4 6 8 4 5 6 7 8 35 36 37 38 39 40 12 13 14 3 Number of cylinders kit will service 3 1 1 6 3 ITEM PART NO DESCRIPTION QTY 41 9 803 294 0 Plunger Rod 3 42 9 803 157 0 Connecting Rod 3 43 9 802 9...

Page 12: ...5 3 9 803 173 0 Intermed Ring 20mm 4030 5030 3 8 717 178 0 Intermediate Ring 15mm 3540 3 item Part no Description QTY 9 9 802 926 0 Brass Plug 1 2 1 10 9 803 199 0 Copper Washer 1 2 1 11 9 802 932 0 M...

Page 13: ...kcase Cover 1 49 9 803 906 0 O Ring 1 78 x 14 1 50 9 803 202 0 Sight Glass 3 4 1 51 9 802 939 0 Cover Screw 5 52 8 730 836 0 Bach Ring 1 2 4035H 3 Available in kit See below Not Shown Repair kit numbe...

Page 14: ...9 803 193 0 O Ring 2 62 x 20 29 6 item Part no Description QTY 15 9 802 928 0 Valve Plug 6 16 9 802 943 0 Manifold Stud Bolt 8 17 9 802 890 0 Washer 8 18 9 803 198 0 Copper Washer 3 8 1 19 9 802 925 0...

Page 15: ...3 202 0 Sight Glass G3 4 1 51 9 802 939 0 Cover Screw 5 Part available in kit See below Repair kit number 9 802 605 0 9 802 610 0 9 802 625 0 9 802 618 0 9 802 607 0 9 802 611 0 9 802 603 0 9 802 606...

Page 16: ...Rev 3 08 OPERATOR S MANual PRESSURE WASHER 28 AR AL 607 9 802 367 0 7 8 Gpm 4200 Psi 24 2 23 22 21 20 1 2 3 4 5 27 6 26 19 6 14 16 17 16 18 13 12 2 15 25 7 9 10 11 8 26 AR AL Unloader exploded view an...

Page 17: ...ade with the nuts Items 25 Screw down lock nut Item 7 onto the stem Item 14 until the stem Item 14 threads cut into the nylon insert of the lock nut Item 7 If adjustment knob Item 8 DOES NOT make cont...

Page 18: ...72 01 O Ring 1 78 x 20 35 mm 1 13 60 0973 31 Piston Housing 60 1600 00 1 60 1805 31 Piston Housing 60 1700 00 1 14 16 2100 00 M 4 x 4 mm Dowel 1 15 60 1728 31 Lock Nut 1 ITEM Part description qty 16 6...

Page 19: ...204 205 206 207 1 3 8 739 042 0 Hose 3 8 x 50 2 Wire 200 201 1 8 711 720 0 Hose 3 8 x 50 2 Wire Blue 203 205 207 1 8 711 722 0 Hose 3 8 x 50 2 Wire 202 204 206 1 Item Part No Description QTY 4 9 802 2...

Reviews: