Kärcher DG-232336 Operation Manual Download Page 21

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9.800-082.0 • 15751000-1100 • Rev. 04/09

PRESSURE WASHER

OPERATOR’S MANUAL

kG.1 PUMP ExPLODED vIEW

ITEM PART NO. DESCRIPTION

qTy

39 9.804-585.0 Crankshaft Seal

40*

See Kit Below Plunger Nut

41*

See Kit Below Copper Spacer

42*

See Kit Below

Plunger, 15mm

43*

See Kit Below Copper Spacer

44*

See Kit Below

O-Ring Ø1.78x5.28

45*

See Kit Below

Teflon Ring

46 9.803-964.0 Plunger Rod

47 9.803-965.0 Connecting Rod Pin

45 9.803-966.0 Connecting Rod

49 9.803-218.0 Spring Washer

50 8.933-020.0 Connecting Rod Screw 6
54 9.803-969.0 O-Ring 2.62 x 107.62

53 9.803-968.0 Crankcase Cover

52 9.803-197.0 Gasket, G3/4

51 9.803-202.0 Sightglass G3/4

* Part available in kit (See below)

REPAIR kIT NUMbER

8.725-354.0

8.725-355.0

9.803-934.0

9.803-936.0

9.803-937.0

KIT DESCRIPTION

Plunger Seal

15mm

Complete

Seal Packing

15mm

Plunger

15mm

Complete

Valve

Plunger Oil

Seals

ITEM

NUMBERS

INCLUDED

3, 5, 7, 8, 9

3, 4, 5,

6, 7, 8, 9

40, 41, 42,

43, 44, 45

13, 14, 15

NUMBER OF CYLINDERS
KIT WILL SERVICE

Summary of Contents for DG-232336

Page 1: ...EL LO W EN GIN E STO PS IMM ED IAT ELY RE AD OW NE R S MA NU AL BE FO RE OP ER AT ION LIR E LE MA NU EL D U TIL ISA TE UR AV AN T US AG E VO R INB ET RIE BN AH ME UN BE DIN GT BE DIE NU NG SA NL EIT UN G DU RS CH LE SE N NO UT ILIZ AR SIN AN TE S NO HA BE R LE IDO EL MA NU AL OPERATOR S MANUAL To locate your local Kärcher Shark Commercial Pressure Washer Dealer nearest you visit www karchercommerc...

Page 2: ......

Page 3: ...d keep in a safe place for future reference Important Safety Information 4 5 Component Identification 6 Assembly Instructions 7 Operating Instructions 8 9 Applying Detergent and General Operating Techniques 10 Shut Down and Clean Up 11 Storage 11 Troubleshooting 12 13 Preventative Maintenance 14 Oil Change Record 14 Exploded View 15 Exploded View Parts List 16 17 Specifications 18 VBA35 Unloader E...

Page 4: ...des Contact your electrician plumber utility company or the selling distributor for specific details WARNING risk of asphyxiation use this product only in a well ventilated area WARNING Risk of asphyxiation Use this product only in a well ventilated area 5 Avoid installing machines in small areas or near exhaust fans Exhaust contains poi sonous carbon monoxide gas exposure may cause loss of consci...

Page 5: ... High pressure de veloped by these machines will cause personal injury or equip ment damage Keep clear of nozzle Use caution when op erating Do not direct discharge stream at people or severe injury or death will result 13 Never make adjustments on machine while in operation 14 Be certain all quick coupler fittings are secured before using pressure washer WARNING Protect from freezing WARNING Prot...

Page 6: ...ith trigger device Includes safety latch Detergent Injector Allows you to siphon and mix detergents Wand Must be connected to the spray gun High Pressure Hose Connect one end to water pump discharge nipple and the other end to spray gun Pump Protector Cycles fresh cool water through pump when recirculating water reaches 140 F Note If trigger on spray gun is released for more than 1 2 minutes water...

Page 7: ...t is seated properly STEP 8 Connect the high pres sure hose to the pump discharge nipple Push coupler collar forward until secure STEP 5 Attach nozzle extension to spray gun wand Tighten both by hand STEP 6 Pull the spring loaded col lar of the wand coupler back to insert your choice of pressure nozzle STEP 9 Connect 7 5m garden hose to the cold water source Assembly instructions STEP 10 Check inl...

Page 8: ...p oil level by using dipstick or observe oil level in oil window if equipped Use 30 wt non detergent oil STEP 5 Rotate the fuel shut off valve to the On position Slide the fuel valve lever to the ON position When the engine is not in use leave the fuel valve in the OFF position STEP 4 Trigger the spray gun to eliminate trapped air then wait for a steady flow of water to emerge from the spray nozzl...

Page 9: ...hrottle to fast position CAUTION Small engines may kick back Do not hold pull starter grip tightly in hand operating instructions con t WARNING Never replace nozzles without engaging the safety latch on the spray gun trigger The five color coded quick connect nozzles provide a wide array of spray widths from 0 to 40 and are easily accessible when placed in the convenient rubber nozzle holder which...

Page 10: ...face with fresh water Place de tergent suction tube directly into cleaning solution and apply to surface at low pressure for best results limit your work area to sections approximately 6 feet square and always apply detergent from bottom to top Allow detergent to remain on surface 1 3 minutes Do not al low detergent to dry on surface If surface appears to be drying simply wet down surface with fre...

Page 11: ...asher is not being operated or is being stored for more than one month follow these instructions 1 Replenish engine oil to upper level 2 Drain gasoline from fuel tank fuel line fuel valve and carburetor 3 Pour about one teaspoon of engine oil through the spark plug hole pull the starter grip several times and replace the plug Then pull the starter grip slowly until you feel increased pressure whic...

Page 12: ...pump valves Contact local dealer Nozzle is obstructed Blow out or remove debris with fine needle Pump sucking air inlet hose leak ing Check all pump lines and connections pressure low after period of normal use Nozzle worn Replace nozzle Unloader valve worn Replace unloader valve engine will not start or stops while operating Low oil shutdown Fill engine with oil Out of gas Fill fuel tank Water in...

Page 13: ...d of 50 garden hose NO DETERGENT Detergent suction tube not properly connected to machine Check connection Detergent is too thick Dilute detergent For best results use manufac turers detergent Detergent filter valve is at low est setting Set detergent filter valve to a higher setting Filter on detergent suction tube is clogged Run warm water through filter to remove debris Damaged or clogged deter...

Page 14: ...evel before first use of your new pressure washer Date Oil Changed Month Day Year Estimated Operating Hours Since Last Oil Change Date Oil Changed Month Day Year Estimated Operating Hours Since Last Oil Change MAINTENANCE SCHEDULE Engine Oil Inspect Daily Change First month or 20 hours Every 100 hours or every 6 months after first month Filter Every 50 hours Air Cleaner Filter Inspect Every 50 hou...

Page 15: ... repr oduc tive harm Ope ratio n of This Equ ipme nt May Crea te Spar ks That Can Star t Fires Arou nd Dry Vege tatio n A Spar k Arre stor May be Req uired The Ope rato r Sho uld Con tact Loca l Fire Age ncie s for Law s or Reg ulati ons Rela ting to Fire Prev entio n Req uirem ents WARNIN G 8 917 015 0 Exploded view 39 46 36 37 38 25 28 15 35 27 28 30 32 33 34 35 6 5 2 3 9 12 17 14 7 20 19 18 23 ...

Page 16: ...scription qty 20 Nozzle Size See Page 19 For Proper Size 9 104 016 0 NOZZLE KIT 3 25 110 0 1 8 904 153 0 NOZZLE KIT3 0 100 0 101 0 1 8 712 331 0 Nozzle 3 0 0 Red 1 8 712 333 0 Nozzle 3 0 15 Yellow 1 8 712 334 0 Nozzle 3 0 25 Green 1 8 712 335 0 Nozzle 3 0 40 White 1 8 904 154 0 NOZZLE KIT 3 5 102 0 1 8 712 337 0 Nozzle 3 5 0 Red 1 8 712 338 0 Nozzle 3 5 25 Green 1 8 712 339 0 Nozzle 3 5 40 White 1...

Page 17: ...leaning Solution 1 52 9 802 776 0 Nut 5 16 ESNA NC 5 HP 5 5HP 6 5 HP 4 9 802 779 0 Nut 3 8 ESNA NC 9 HP 11HP 13 HP 4 53 8 718 980 0 Washer 5 16 Flat 5 HP 5 5 HP 6 5 HP 8 9 802 807 0 Washer 3 8 Flat 9 HP 11 HP 13 HP 12 54 9 802 169 0 Coupler 3 8 Male Brass 1 55 8 706 854 0 Tee 1 4 Branch Male 1 56 9 802 813 0 Lock Washer 4 57 8 704 660 0 Label Shark Die cut 102 0 1 104 0 58 8 917 015 0 LABEL REGULA...

Page 18: ...8 711 722 0 KG2530G 9 803 822 0 9 803 899 0 GC160 5 5 9 802 316 0 1 575 101 0 2 5 2700 3 0 8 711 722 0 KG2530G 9 803 822 0 9 803 899 0 GX200 6 5 9 802 317 0 1 575 102 0 3 0 3000 3 5 8 711 722 0 KG3035G1 8 715 235 0 9 803 899 0 GX270 9 9 802 315 0 1 575 104 0 3 8 3500 4 0 8 711 722 0 KS4040G 9 802 350 0 9 803 900 0 GX390 13 9 802 322 0 1 575 110 0 2 3 2300 3 0 8 739 499 0 2427G 9 120 0210 Part of P...

Page 19: ...on Ring A 1 8 9 803 909 0 O Ring A 2 9 9 803 910 0 O Ring A 1 10 9 803 911 0 Connector 1 11 9 803 912 0 Teflon Ring A 1 12 9 803 913 0 Stem C 1 13 9 803 914 0 Connector Female 1 14 9 803 191 0 O Ring A B 1 ITEM PART NO DESCRIPTION KIT QTY 15 9 803 916 0 Spring B 1 16 9 803 917 0 Poppet B 1 17 9 802 893 0 Seal Washer 3 8 2 18 9 803 920 0 Banjo Bolt 3 8 w 1 8 Pilot 1 19 9 803 915 0 Banjo Bolt 1 2 1 ...

Page 20: ... 199 0 Copper Washer 1 2 1 12 9 803 946 0 Manifold Housing 1 13 9 803 947 0 O Ring Ø1 78 x 15 54 6 14 See Kit BelowValve Assembly 6 15 9 803 948 0 O Ring Ø2 62 x 18 77 6 16 9 803 949 0 Valve Plug 6 17 9 803 950 0 Washer Copper 1 18 9 803 951 0 Brass Plug G1 4 1 item Part no Description QTY 19 9 803 952 0Manifold Stud Bolt 8 20 9 802 884 0Washer 8 21 9 803 198 0Copper Washer 3 8 1 22 9 802 925 0Bra...

Page 21: ...5 0 Connecting Rod Pin 3 45 9 803 966 0 Connecting Rod 3 49 9 803 218 0 Spring Washer 6 50 8 933 020 0 Connecting Rod Screw 6 54 9 803 969 0 O Ring 2 62 x 107 62 1 53 9 803 968 0 Crankcase Cover 1 52 9 803 197 0 Gasket G3 4 1 51 9 803 202 0 Sightglass G3 4 1 Part available in kit See below Repair kit number 8 725 354 0 8 725 355 0 9 803 934 0 9 803 936 0 9 803 937 0 Kit description Plunger Seal 15...

Page 22: ...19 9 802 884 0 Washer 8 20 9 803 198 0 Copper Washer 3 8 1 21 9 802 925 0 Brass Plug 3 8 2 item Part no Description QTY 26 9 802 939 0 Hexagonal Screw 9 27 9 803 210 0 Washer 4 28 9 803 184 0 Closed Bearing Housing 1 29 8 717 225 0 O Ring Ø 2 62 x61 6 1 30 9 802 914 0 Snap Ring 1 31 9 803 168 0 Double Row Ball Bearing 1 32 9 803 150 0 Crankshaft LS3040G 1 1 9 803 151 0 Crankshaft LS3540G 1 1 9 803...

Page 23: ...nger Rod 3 54 9 802 913 0 Snap Ring 6 55 9 802 916 0 Connecting Rod Pin 3 56 9 803 158 0 Connecting Rod 3 57 9 803 218 0 Spring Washer 6 58 9 803 238 0 Connecting Rod Screw 6 59 8 933 016 0 O Ring 2 62 x 126 67 1 60 8 717 145 0 Crankcase Cover 1 61 9 803 197 0 O Ring Ø 1 78 x 14 1 62 9 803 202 0 Sight Glass G3 4 1 Part available in kit See below Repair kit number 9 802 622 0 9 802 623 0 8 933 023 ...

Page 24: ...Seal 12 42 x 1 78 1 13 7 362 507 0 O Ring Seal 8 x 2 NBR 90 1 14 6 413 403 0 Thermo Valve Tin Coated 1 item Part no Description QTY 15 5 332 290 0 Helical Spring 1 16 9 175 005 0 Unloader Assembly 1 17 4 132 007 0 Drain Plug Replacement 1 18 5 003 062 0 Plate 1 19 9 177 301 0 Hich Pressure Seal 3 20 9 177 310 0 Back Ring 3 21 6 362 833 0 O Ring Seal 12 5 x 1 73 3 22 9 155 011 0 Housing Low Pressur...

Page 25: ...S MANUAL 9 120 0210 Housing View Pump Exploded view parts list item Part no Description QTY 1 9 166 016 0 Grooved Ball Bearing 1 2 9 135 018 0 Swash Plate Hor 1 3 9 165 356 0 Ball Bearing No 6207 1 4 9 177 314 0 Radial Seal 35 x 52 x 7 1 5 9 135 016 0 Oil Housing 1 ...

Page 26: ...and lightning strikes 7 Defects caused by water sediments rust corrosion thermal expansion scale deposits or a contaminated water supply such as water in the unit with chloride content higher than that of 80 mg liter or use of chemicals not approved or recom mended by Kärcher 8 Defects caused by improper voltage voltage spikes or power transients in the electrical supply 9 Devices or accessories n...

Page 27: ...www karchercommercial com www karchershark com Form 9 800 082 0 Revised 04 09 Printed in U S A or Mexico ...

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