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SOLUTION TANK ASSEMBLY

 

BRC 46/38 C 86306850  12/27/07 

 

5-14 

REF PART 

NO. PRV 

NO. QTY DESCRIPTION 

SERIAL NO.

FROM 

NOTES: 

86233140 

20041 

CLAMP, 2.0" WORM GEAR 

 

 

86233150 

20042 

CLAMP, 3/8 HOSE (D-SLOT) 

 

 

86003080 

27809 

COVER, VAC MOTOR 

 

 

4 86003090 27810  1 COVER, 

BELT 

 

 

86235500 

31081 

ELBOW, 3/8 MPT X 3/8 TUBE, PLASTIC

 

 

86003790 

35175 

GASKET, TANK TO VAC COVER 

 

 

86003920 

35231 

GASKET, VAC COVER  

 

 

86271880 

39526 

HOSE, 1/2 CLEAR X 12 

 

 

86240100 

39536 

HOSE, 1.5 BLK VAC X 5.0 

 

 

10 

86004340 

39528 

REF  HOSE ASM, 1.5 BLK VAC X 15.5 

 

 

11 

86240980 

41348 

HOUSING, VAC MOTOR 

 

 

12 

86026880 

53789 

VAC MOTOR ASM 

 

 

86135320 

140687 

 

BRUSH SET, 120V VAC 

 

SERVICE 
ONLY 

13 

86275690 

70525 

SCR, #10 X 1.0 PPHST TYPE B 

 

 

14 

86306790 

TANK, BRC 46/38C SOLUTION 

 

 

15 

86259070 

85038 

VENT, COOLING AIR LARGE 

 

 

16 

86010650 

87018 

10 

WASHER, #10 X 9/16 OD 

 

 

17 

86007970 

73864 

STRAINER, 3/8 IN. NPT 60 MESH 

 

 

18 

86010630 

87013 

WASHER, 1/4 ID X 5/8 OD SS 

 

 

19 

86006580 

70085 

SCR, 1/4-20 X 1/2 PPHMS SS DL 

 

 

20 

86233260 

20092 

CLAMP, 3.5" WORM GEAR 

 

 

21 

86003950 

35236 

GASKET, TANK, L-F 

 

 

22 

86003960 

35237 

GASKET, TANK, L-R 

 

 

23 

86003970 

35238 

GASKET, TANK, RH 

 

 

24 

86197940 

40027 

HOSEBARB, 3/8MPTX1/2 90D DL 

 

 

25 

86275120 

70360 

SCR, 1/4-20 X.75 PPHMS PHIL 

 

 

26 

86010660 

87025 

WASHER, 1/4 LOCK EXT STAR SS 

 

 

27 

86006600 

70114 

SCR, #10 X 3/4 PPHST TYPE B 

 

 

28 

86095840 

89183 

WELDMENT, HANDLE PIVOT  

 

 

29 

86005810 

57245 

NUT, 1/4-20 HEX NYLOCK SS 

 

 

30 

86260690 

02130 

HOSE ASSY- FILL HOSE 

 

 

31 

86233150 

20042 

CLAMP, 3/8 HOSE (D-SLOT) 

 

 

32 

86197920 

40023 

HOSEBARB, 1/2MPT X 3/8 DL 

 

 

 

Summary of Contents for BRC 46/38 C

Page 1: ...Model BRC 46 38 C 115V 1 008 051 0 Operating Instructions ENG Read these instructions before using the machine 86306850 A 12 27 07...

Page 2: ...MACHINE DATA LOG OVERVIEW BRC 46 38 C 86306850 12 27 07 1 Model Date of Purchase Serial Number Sales Representative Address Phone Number...

Page 3: ...Filling Operation 3 5 Operations 3 6 Cleaning Procedure 3 8 Accessory Tool Usage 3 10 MAINTENANCE Periodic Maintenance 4 1 Daily Regular Maintenance 4 1 Vacuum Motor Replacement 4 2 Solution Pump Rep...

Page 4: ...PARTS LIST section contains assembled parts illustrations and corresponding parts list The parts lists include a number of columns of information REF column refers to the reference number on the part...

Page 5: ...authorized service center Do not pull or carry machine by electrical cord use as a handle close a door on cord or pull cord around sharp edges or corners Do not run machine over cord Keep cord away fr...

Page 6: ...safe operation of equipment Report machine damage or faulty operation immediately Do not use the machine if it is not in proper operating condition Following is information that signals some potential...

Page 7: ...A temporary adaptor that looks like the adaptor in Fig C may be used to connect this plug to a 2 pole receptacle as shown in Fig B if a properly grounded outlet is not available The temporary adaptor...

Page 8: ...PSI diaphragm style internal bypass SOLUTION CAPACITY 10 gallons 37 8 ltr RECOVERY CAPACITY 10 gallons 37 8 ltr BRUSH SPEED 1000 rpm GENERAL DIMENSIONS WEIGHT Vacuum shoe 20 51 cm cast aluminum with...

Page 9: ...and activates electro valve to dispense solution to floor through jets Intermittent off and continuous settings 6 Vacuum Motor Switch Turns on vacuum motor 7 Brush Motor Circuit Breaker 6 amp Breaker...

Page 10: ...inch cleaning tool vacuum hoses 3 Brush Height Adjustment Used to regulate brush height from storage position to various carpet heights 4 Recovery Tank Used to collect dirty cleaning solution 5 Solut...

Page 11: ...CONTROLS COMPONENT LOCATIONS BRC 46 38 C 86306850 12 27 07 3 4 1 Solution Intake Cover 2 Vacuum Intake Cover 3 Float Shut Off 4 Clean Out Opening 5 Pour Spout 6 Lift Handle 2 1 3 4 5 6 6...

Page 12: ...recovery tank CHEMICALS Suitable Chemicals Non Compatible Chemicals Alkalis Aldehydes Detergents Aromatic Hydrocarbons Hydroxids SP Butyls Soaps Carbon Tetrachloride Vinegar Clorox Chlorinated Bleach...

Page 13: ...setting Note For good operation the brush must skim the carpet If circuit breaker trips raise brush to prevent damage to motor or carpet Plug cord into grounded outlet Note Be sure dome is seated on r...

Page 14: ...intermittent or continuous switch setting to turn on brush and start solution spray The intermittent setting requires the operator to hold the switch in the on position with the thumb and is typically...

Page 15: ...ration observe the vacuum intake cover Large amounts of water or foam entering the vacuum system can damage the vacuum motor If you notice either condition shut down the machine immediately Empty reco...

Page 16: ...Use a hose with cold water to clean out the recovery tank Also drain solution tank after each use STEP 7 STEP 8 After cleaning turn off all controls return brush to storage position and carefully unpl...

Page 17: ...only one of the following acceptable accessory tools 86000020 PRV NO HT 86041150 PRV NO DH 86000610 PRV NO 89227 86000600 PRV NO 89226 86031540 PRV NO 39504 Pull back collar and insert over machine m...

Page 18: ...source 1 Empty unused cleaning solution from the solution tank 2 Inspect and clean filter screen in solution tank 3 Flush pumping system with 4 or 7 liters of clean hot water 4 After each use rinse ta...

Page 19: ...O 27809 to the solution tank 6 Remove the vacuum motor 7 Reverse process to install vacuum motor Vacuum Motor Carbon Brushes Replacement WARNING The green ground wire must be attached for safe operati...

Page 20: ...the inside of the frame 4 Remove solution hoses from fittings in pump 5 Remove the 2 screws that fasten the pump to the frame 6 Reverse process to install pump PUMP REPLACEMENT KITS SHURFLO 100 PSI 8...

Page 21: ...otor in place and slide motor forward to release tension in belt 5 Remove the 2 screws that fasten the vacuum shoe links 86227350 PRV NO 05016 to the brush housing 6 Remove the 3 screws that fasten th...

Page 22: ...WIRING DIAGRAM BRC 46 38 C 86306850 12 27 07 4 5 86268450 PRV NO 88332 86268830 PRV NO 88636 86268900 PRV NO 88655 86268830 PRV NO 88636 86004480 PRV NO 41353...

Page 23: ...Dome gasket defective or missing Replace as necessary Vacuum hose cracked or hose cuff loose Replace or repair as necessary Vacuum Motor Runs But Suction Is Poor Recovery tank full float ball stuck i...

Page 24: ...FRAME ASSEMBLY BRC 46 38 C 86306850 12 27 07 5 1 7 15 11 28 5 22 2 30 19 18 4 6 14 20 16 27 25 8 12 21 24 13 3 9 26 A B 29 SEE PG 5 13 C SEE PG 5 9 17 10 31 23 1...

Page 25: ...G HOLE 375 BLK 14 86250140 66288 2 PLUG 9 16 OD BLK NYLON 15 86276410 70643 2 SCR 1 4 20 X 3 8 PPHMS 16 86273980 70066 2 SCR 10 32 X 3 4 PPHMS 17 86276610 70697 1 SCR 1 4 20 X 1 25 PPHMS SS 18 8601063...

Page 26: ...BRUSH ASSEMBLY BRC 46 38 C 86306850 12 27 07 5 3 31 25 29 30 18 38 39 16 30 34 17 20 37 26 24 11 8 15 3 26 19 6 21 35 28 29 25 17 32 23 14 30 22 4 27 1 16 7 10 12 13 25 40 41 42 43 36 33 2 9 5...

Page 27: ...LH 20 86005930 62762 2 PLATE AXLE RETAINER 21 86250680 64098 1 PULLEY 2 2 OD 6GR MICRO V 22 86006220 66192 1 PIN ROLL 1 4 X 1 25L 23 86006430 67411 1 ROLLER 1 9 DIA X 10 5 LG 24 86006510 70043 2 SCR...

Page 28: ...PUMP ASSEMBLY BRC 46 38 C 86306850 12 27 07 5 5 3 4 13 10 16 6 5 11 15 19 18 1 20 7 16 8 21 17 9 2 14 12 25 23 24 26 20 27 17 22 28 26...

Page 29: ...SCR 1 4 20 X 5 8 HHCS SS 12 86003640 34355 1 FITTING 1 4 TUBE Y QC 13 86008360 78419 1 TEE 3 8 MPT X 3 8 TUBE QC 14 86026940 84160 1 VALVE ASM SOLENOID 15 86010810 87191 2 WASHER 1 4 IDX1 0OD FLAT SS...

Page 30: ...VACUUM SHOE ASSEMBLY BRC 46 38 C 86306850 12 27 07 5 7 7 10 7 5 11 11 6 8 3 9 1 4 2 12...

Page 31: ...20 HEX NYLOCK SS 4 86006790 70351 2 SCR 10 32 X 3 8 HHTR W STAR 5 86275120 70360 4 SCR 1 4 20 X 75 PPHMS PHIL 6 86006840 70390 4 SCR 1 4 20 X 1 FHCS PLTD 7 86008130 73958 8 SPACER 3 8ODX 058WX 2814 CR...

Page 32: ...CONTROL PANEL ASSEMBLY BRC 46 38 C 86306850 12 27 07 5 9 1 3 2 4 5 6 7 8 9 10 11 12 13 14 15 16 17 19 18 20 C 21 22 23 SEE PG 5 13...

Page 33: ...T CONDUIT 10 86005700 57104 3 NUT 10 32 W STAR WASHER PLTD 11 86005760 57116 2 NUT 6 32 W STAR WASHER PLTD 12 86006710 70235 2 SCR 6 32 X 1 0 PH BLK NYLON 13 6273980 70066 1 SCR 10 32 X 3 4 PPHMS 14 8...

Page 34: ...HANDLE ASSEMBLY BRC 46 38 C 86306850 12 27 07 5 11 3 4 19 15 10 8 14 2 9 17 22 11 21 16 1 7 6 23 18 20 13 12 5 5...

Page 35: ...4 PRONG 9 86246300 51039 1 LEVER HANDLE CLAMP 10 86246650 51313 2 LINK HANDLE ADJ 11 86005750 57113 2 NUT 5 16 18 HEX NYLOCK 12 86031980 61350 1 CONTROL PANEL FB10 13 86272190 66068 1 PIN ROLL 1 8 X 5...

Page 36: ...SOLUTION TANK ASSEMBLY BRC 46 38 C 86306850 12 27 07 5 13 6 27 16 4 17 11 15 20 7 3 13 16 10 1 9 A B D SEE PG 5 1 SEE PG 5 1 SEE PG 5 9 29 30 31 32 18 19 27 16 28 26 18 25 8 2 12 24 14 5 21 23 7 22...

Page 37: ...90 70525 6 SCR 10 X 1 0 PPHST TYPE B 14 86306790 1 TANK BRC 46 38C SOLUTION 15 86259070 85038 1 VENT COOLING AIR LARGE 16 86010650 87018 10 WASHER 10 X 9 16 OD 17 86007970 73864 1 STRAINER 3 8 IN NPT...

Page 38: ...RECOVERY TANK ASSEMBLY BRC 46 38 C 86306850 12 27 07 5 15 16 7 E 15 5 6 9 10 1 11 2 12 14 12 4 E 8 17 13 3...

Page 39: ...REC TANK 5 86235280 28060 1 DOME 6 86003630 34351 1 FLOAT SHUT OFF 7 86003910 35230 1 GASKET DOME 8 86003930 35232 2 GASKET PORT COVER 9 86004200 39353 1 HOSE 1 5 X 12 0 DRAIN 10 86004510 41391 1 HOSE...

Page 40: ...4073 JET MINI PROMAX 9503 86026390 65201 PUMP ASM 115V 100PSI W CONN 86026940 84160 VALVE ASM SOLENOID 86003780 35171 GASKET ACCESSORY PORT 86001980 14700 BREAKER 15A 250VAC 50VDC 86230210 14832 BREAK...

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