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Manual Karcher STP 9.801-191.0 - B

11

  

PRESSURE W

ASHER

  

OPERA

TOR’S MANU

AL 
 

PREVENTATIVE MAINTENANCE AND SERVICE

If the desired position cannot be obtained using only 
the air shutter, lock the air shutter in as close a position 
as can be obtained, then repeat the above procedure 
on the air band setting.

CAUTION:  If  white  smoke  appears  from  burner       
exhaust vent during start-up or operation, discon-
tinue use and readjust air bands.

Wayne Burner Fuel Pressure Adjustment: 

To adjust fuel pressure, first install a pressure gage into 
the port just after the pump fuel exit. Turn the adjust-
ing screw (located at the regulator port) clockwise to 
increase, and counterclockwise to decrease. Do not 
exceed 205 psi or lower the pressure below 130 PSI, 
when checked at the post-pump pressure port. 

The fuel pressure may need to be adjusted due to 
altitude. For every 500 ft altitude above sea level, the 
boiling point of water goes down 1 °F. At high altitude 
environments, this boiling point change may require 
the heat input to be lowered so the water input does 
not turn to steam earlier than at the factory settings 
and activate the pressure sensors and pressure relief 
equipment when the unit is operated and much higher 
altitudes from factory settings or local dealer site set-
tings. Check with your dealer before making local site 
fuel pressure adjustments.

Also, as ambient temperature changes seasonally, the 
fuel temperature in the feed tank and air temperature in-
let can impact fuel flow. In more extreme temperatures, 
this local-site adjustment may also require different fuel 
nozzles for fuel inlet temperatures that are at seasonal 
extremes (higher or lower) in locations where the tem-
perature changes are beyond moderate temperatures 
of between 40°F and 90°F. Colder temperatures will 

Air Band 

Locking Screw

Air Band

make for a thicker flow and less fine a fuel spray while 
hotter temperatures will make for a thinner flow a more 
fine spray with the same nozzle. Consider alternate 
nozzle configurations from the baseline factory-supplied 
nozzle for operating in such temperature extremes if 
performance is not meeting needs with air band and 
fuel pressure settings alone.

NOTE: 

When changing fuel pump, a by-pass plug must 

be installed in return line port or fuel pump will not prime.

KNA Clear Flame Oil Burner

Burner Air Adjustment

: The oil burner on this machine 

is preset for operation at altitudes below 1000 feet. If 
operated at higher altitudes, it may be necessary to 
adjust the air band for a #1 or #2 smoke spot on the 
Bacharach scale.
To adjust, start machine and turn burner ON. Loosen 
two locking screws found on the air band and close air 
band until black smoke appears from burner exhaust 
vent. Note air band position. Next, slowly open the air 
band until white smoke just starts to appear. Turn air 
band halfway back to the previously noted position. 
Tighten locking screws.

Burner Air Adjustment

Reference Numbers

Air Band Locking Screws

Air Band

CAUTION:

 If white smoke appears from burner ex-

haust vent during start-up or operation, discontinue 
use and readjust air bands.

NOTE:

 If a flue is installed, have a professional service-

man adjust your burner for a #1 or #2 smoke spot on 
the Bacharach scale.

Summary of Contents for 1.109-101.0

Page 1: ...aner Electric motor Hot water Register your product www kaercher com welcome English 2 MODELS 1 109 101 0 STP 231007D 1 109 102 0 STP 201507D 1 109 103 0 STP 352007A 1 575 513 0 STP 231007D 1 109 133...

Page 2: ...for future reference Manual Karcher STP 9 801 191 0 B Introduction and Safety Information 3 5 Component Identification 6 Operating Instructions 7 8 Preventative Maintenance and Service 9 11 Exploded...

Page 3: ...vided with a ground fault circuit interrupter GFCI If rated more than 250 volts or more than INTRODUCTION IMPORTANT SAFETY INFORMATION single phase this product should only be connected to a power sup...

Page 4: ...d and foot protection must be worn when using this equipment WARNING EAR PROTECTION MUST BE WORN WARNING Thismachineexceeds 85 db appropriate ear protection must be worn AVERTISSEMENT Cette ma chine e...

Page 5: ...not operate this machine when fatigued or under the influence of alcohol prescription medications or drugs Follow the maintenance instructions specified in the manual INSTALLATION Place machine in a c...

Page 6: ...Burner Motor Nozzle Coupler Variable Pressure Insulated Wand Control Handle High Pressure Outlet Hose Insulated Spray Gun Trigger Detergent Suction Hose Detergent Bucket not included Garden Hose not...

Page 7: ...Check fuel tank and pump oil levels 4 Connect high pressure hose to discharge nipple by sliding quick coupler collar back If detergent is to be applied insert a detergent injector as shown in Compone...

Page 8: ...on the variable pressure wand This lowers the pres sure by directing the water flow through the soap nozzle and allows the detergent injector to siphon soap 6 Open trigger spray gun Water detergent r...

Page 9: ...ible then mix a 50 50 solution of anti freeze water into a 5 gallon bucket Place a short section of garden hose into bucket and connect it to machine Elevate bucket and turn pump on to siphon anti fre...

Page 10: ...to activate the fuel solenoid The solenoid then closes shutting off the supply of fuel to the combustion chamber Controlling the flow of fuel in this way gives an instantaneous burn or no burn situat...

Page 11: ...tures this local site adjustment may also require different fuel nozzles for fuel inlet temperatures that are at seasonal extremes higher or lower in locations where the tem perature changes are beyon...

Page 12: ...1 11 69 68 2 64 65 To Fuel Tank 70 73 76 71 75 74 55 52 38 37 44 36 39 44 35 41 60 43 46 50 51 47 48 49 67 53 66 63 62 64 26 90 16 89 To Fuel Tank 88 10 Reversed View of Label Reversed View of Labels...

Page 13: ...SSURE WASHER OPERATOR S MANUAL EXPLODED VIEW RIGHT MOT OR OV ER LO AD PU SH TO RE SE T DE PO SIT IVO DE RE PO SIC ION Enlarged View Overload Button 77 33 21 20 30 15 87 17 23 25 26 28 27 24 72 12 88 8...

Page 14: ...Service SEO 2 67 ft 10 3 231007D 352007A 28 8 752 969 0 Strain Relief Small 231007D 201507D 1 9 802 518 0 Strain Relief STRT Lq Tite 352007A 1 ITEM PART NO DESCRIPTION QTY 30 8 754 696 0 Unloader VBT...

Page 15: ...432 0 GFCI 120V 15A w 36 12 3 Cord 231007D 1 9 802 431 0 GFCI 120V 20A w 36 12 3 Cord 201507D 1 9 802 430 0 GFCI 240V 1PH 30A w 36 10 3 Cord 352007A 1 75 8 932 969 0 Label Warning Service Cord 1 76 9...

Page 16: ...Blk 8 6 8 718 779 0 Screw 4mm x 6mm 4 7 9 802 791 0 Nut Cage 10 32 x 16 Ga 8 8 See Page 17 Nozzle 4 9 9 802 064 0 Grommet Rubber Nozzle Holder 4 10 9 804 521 0 Box Electric black 1 8 922 551 0 Box El...

Page 17: ...and Repair Kit 1 Stainless Seat 5 9 802 286 0 Brass Soap Nozzle Only 1 8 1 6 9 802 165 0 Coupler 1 4 Male 1 9 802 096 0 Quick Coupler O Ring Sm 1 ITEM PART NO DESCRIPTION QTY 7 9 802 288 0 Nozzle SAQM...

Page 18: ...13 9 802 893 0 Seal Washer 3 8 1 14 9 803 919 0 Banjo Bolt 3 8 1 15 8 754 936 0 O ring 2 62 x 10 78 A 1 16 9 803 920 0 Banjo Bolt 1 2 w 1 4 Port 1 ITEM PART DESCRIPTION KIT QTY 17 9 803 914 0 Seal Wa...

Page 19: ...Below Pressure Ring 3 7 See Kits Below U Seal 3 8 9 803 199 0 Washer Copper G1 2 1 9 9 802 926 0 Plug Brass G1 2 1 10 8 754 852 0 Manifold 16mm Models 1 11 8 717 233 0 O Ring 1 78x15 6 6 12 See Kits B...

Page 20: ...haft 1 35 8 754 844 0 Flange Motor 1 36 9 803 218 0 Washer 6mm 10 37 8 752 824 0 Screw M6 x 20 4 38 8 754 855 0 Bolt Plunger 3 39 8 754 092 0 Washer Copper 3 40 8 754 848 0 Plunger 16mm 3 41 9 803 962...

Page 21: ...aft 5 8 Hollow 1 33 8 754 219 0 Oil Dipstick 1 34 8 754 840 0 Bearing Needle 1 35 8 754 826 0 Seal Crankshaft 1 36 8 754 844 0 Flange Motor 1 37 9 803 210 0 Washer 10 38 8 752 824 0 Screw 6 mm 4 ITEM...

Page 22: ...cting Rod Pin 3 45 9 803 966 0 Connecting Rod 3 46 8 933 020 0 Screw Connecting Rod 6 47 8 754 847 0 O ring 2 62 X 111 62 1 48 8 754 842 0 Cover Crankcase 1 49 9 803 906 0 O ring 1 78 X 14 1 50 9 803...

Page 23: ...ump Suntec 120V 1 9 9 802 640 0 Fuel Solenoid 1 10 8 919 114 0 Ignitor 120V Crossfire 1 11 8 750 778 0 Electrode Crossfire 1 12 9 802 655 0 Air Cone F 6 1 13 8 756 861 0 Fuel nozzle 1 10 X 80 BZ 1 8 7...

Page 24: ...rts For best performance specify genuine WAYNE replacement parts WAYNE BURNER EXPLODED VIEW ASSEMBLED VIEWS EXPLODED VIEW 32 12 REF NOZZLE 12 ELECTRODE SETTINGS 10 39 10 22 13 20 2 21 22 31 34 24 8 10...

Page 25: ...Mod M 1 9 13392 Plate Slot Cover 1 10 8 756 298 0 Gun Assembly Burner RG CST 1 1 4 BB1 1 19 11141 Decal UL Under 3 GPH Non C57 1 21 31954 001 Strain Relief Low Profile 1 22 14222 Connector Male 3 16...

Page 26: ...ED VIEW 32 12 REF NOZZLE 12 ELECTRODE SETTINGS 10 39 10 25 13 20 2 21 22 31 34 24 8 10 25 26 1 9 3 3 2 25 1 25 7 8 34 31 22 24 10 1 1 34 31 24 7 8 21 2 23 4 27 30 30 23 WIRING DIAGRAM Replacement Part...

Page 27: ...20601 002 Band Air Inner Mod M 1 8 20602 002 Band Air Outer 8 Hole Mod M 1 9 13392 Plate Slot Cover 1 10 30537 024 Gun RG CST 1 1 4 BB 1 21 31954 001 Strain Relief Low Profile 1 22 14222 Connector Ma...

Page 28: ...k and clean or replace if necessary Unloader valve seat faulty Check and replace if necessary Nozzle incorrectly sized Check and replace if necessary see serial plate for proper size Worn piston packi...

Page 29: ...NANCE SCHEDULE Replace Fuel Lines Annually Pump Oil Non foaming SAE 10W 40 Inspect Daily inspect the oil level Change After first 50 hours then every 500 hours or annually Clean Burner Filter Monthly...

Page 30: ...of K rcher products 6 Defects caused by acts of nature and disaster including but not limited to floods fires wind freezing earthquakes tornadoes hurricanes and lightning strikes 7 Defects caused by w...

Page 31: ...e Meinung Rate your product and tell us your opinion valuer votre produit et dites nous votre opinion Rese e su producto y d ganos su opini n www kaercher com welcome www kaercher com dealersearch Alf...

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