Kanga PW628 Operator'S Manual Download Page 60 | Manualshive

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Summary of Contents for PW628

Page 1: ...PW628 DW625 MID RANGE LOADER OPERATORS MANUAL WWW KANGALOADER COM 1300 4 KANGA...

Page 2: ...2...

Page 3: ...umbers indicates the gross horse power Fuel Type Series Wheeled Gross Horse Power Net power the Power rating of the engine indicated in this document is the net power of the production engine only and...

Page 4: ...anga loader com and the selection and layout of kanga loader com are owned or licensed by us and protected by copyright under the laws of Australia and other countries 1 2 You may view this website an...

Page 5: ...der and attachments and have been provided a copy of these procedures for reference and use 3 Have received a copy and understand the Operators Manual and safety information contained therein for all...

Page 6: ...hase on the Registration Form Owner Phone Address Mobile Town City Fax Country Post Code Delivery Date KANGA SERIAL NO Email Kanga Agent Sales Person I The Purchaser have read and fully understand the...

Page 7: ...Unusual noises or vibrations 6 Petrol Diesel engine Idle 1350 1450 900 1000rpm 7 Petrol Diesel engine max 3550 3650 3800 3850rpm 8 Is Loader easy to start 9 Is Hour Meter working Test time hrs 10 Che...

Page 8: ...OMPONENT SERIAL NUMBERS KANGA Serial No Engine Type Serial No Wheel Motors FRONT RIGHT REAR RIGHT FRONT LEFT REAR LEFT Lift Ram Tilt Ram Hydraulic Pump Control Valve Date Purchased SERIAL NUMBER REGIS...

Page 9: ...ll out and return the warranty registration card within 30 days of purchase in order to validate the warranty Repairs Warranty repairs must be carried out by an authorized Kanga Dealer For details con...

Page 10: ...ed warranty is limited to the duration of this express warranty KANGA LOADERS LTD will warrant any part found to be defective within the conditions of normal usage Breakage or damage to any part cause...

Page 11: ...this publication show details or attachments that may be different from your machine Guards and covers may have been removed for illustrative purposes however the machine in its operational state mus...

Page 12: ...EA 20 NO GO ZONES FOR UNDERGROUND UTILITY SERVICES 21 OPERATOR SAFETY summary 22 TASK PLANNING FOR THE KANGA LOADER 23 PRE OPERATIONAL RISK ASSESSMENT 24 RISK ASSESSMENT 25 OPERATING INSTRUCTIONS OPER...

Page 13: ...ydraulics 49 SERVICE TASK Trenching Valve 51 SERVICE TASKS Visual 53 SERVICE TASKS Grease Nipple 53 SERVICE TASK Radiator Diesel 53 SERVICE TASKS Battery 53 SERVICE TASKS Pivot Pins 54 SERVICE TASKS T...

Page 14: ...nt 61 2 9832 7700 Address 1 35 Sterling Road Minchinbury NSW 2770 SOUTHERN NSW AND ACT Phone Aus 02 6297 9099 Int 61 2 6297 9099 Fax Aus 02 6297 9199 Int 61 2 6297 9199 Address 2 49 Yass Road Queanbey...

Page 15: ...Visually inspect all components to ensure they are attached securely 3 Inspect all areas for evidence of hydraulic oil engine oil or fuel leakage 4 Inspect Arm assembly area for firm attachment and su...

Page 16: ...nderstand the process for use of the JSEA chart stop the job and consult a qualified Occupational Health and Safety consultant THESE SYMBOLS ARE PICTOGRAMS AND REFER TO COMPULSORY PERSONAL PROTECTIVE...

Page 17: ...ine use appropriately rated slings and shackles and attach securely to the lifting point on the top of the machine Always use the tie down points on each side of the machine to secure the Loader when...

Page 18: ...lure to do so can affect the stability of the Loader and may also damage the drive of your machine Come to a complete stop before operating other hydraulic controls Reverse down slopes at slow speed w...

Page 19: ...ion to achieve proper control Touch exhaust engine parts hydraulic pipes and fittings drive chains friction parts or guards Park or leave Loader unattended on a slope Remove safety decals Remove safet...

Page 20: ...E CONTROL MEASURES For each identified hazard assess the associated level of risk to those involved and then list the control measures required to eliminate or minimise those risks 4 IDENTIFY WHO IS R...

Page 21: ...environment department If underground services are present you must comply with the No Go Zones If the worksite contains or is suspected to contain ANY underground services before any work commences...

Page 22: ...SAFETY SUMMARY FAILURE TO READ THESE SAFETY RULES PRIOR TO ANY MACHINE OPERATIONS MAY LEAD TO SERIOUS INJURY PROPERTY DAMAGE OR DEATH DANGER 15 OPTIMUM OPERATION OF THIS MACHINE IS ACHIEVED AT 2 3 TO...

Page 23: ...tion manual Perform a pre operational inspection of the Loader to identify any faults Ensure all safety features are operable Use bunting flags or witches hats to demarcate or isolate work area Wear a...

Page 24: ...dentify what else could go wrong Decide on control measures to prevent things going wrong Make sure the hazards are controlled before starting work Think about the consequences to your quality of life...

Page 25: ...nt SWMS Powered Mobile Plant Work Activity Principal Contractor s Name Project Reference Contractor Name ABN Contractor Address Foreman and contact number Prepared By Name 1 Signature Position Name 2...

Page 26: ...t work etc Training and instruction Warning signs and control measures Plant equipment materials to be used and the maintenance checks to be completed details at back of SWMS also Loader Personal prot...

Page 27: ...um financial cost for repairs reinstatement 3 Possible May occur at some time 10 15 Plan and implement risk control measures after performing a Step Back 5 X 5 risk assessment Seek advice from the man...

Page 28: ...POTENTIAL HAZARDS What may cause an injury illness to occur RAW RISK RANKING L C R HAZARD CONTROLS What controls will be put in place to prevent an injury illness N B Control measures must not raise o...

Page 29: ...andles ensuring non operating personnel are clear of the Loader CAUTION First time users to use slow 1 3 throttle to practice safe operation before commencing work The recommended normal operating spe...

Page 30: ...ontrol levers for smooth operation of the Loader Practice slow starts and gentle stops in an open safe area Manoeuvring is made possible by individual controls for the hydraulic motors on each side of...

Page 31: ...ll loading unloading to be carried out using a ramp must be done at a slow speed with due care for personal safety and damage to equipment Practice the manoeuvres first on flat ground if necessary Use...

Page 32: ...E No other attachment is to be used on this machine unless the design and use of the attachment has been assessed and authorised by Kanga and has been supported by a compliant Risk Assessment which ha...

Page 33: ...Bucket Broom Rod Hammer Drill C MALE QRC TRENCHER VALVE For Trenchers Backhoe Rotary Hoe Vibrating Plough Bucket Broom Angle Bucket Broom Rod Hammer Post Mast Rod Hammer Drill Right Side Controlled by...

Page 34: ...terial in the bucket on slopes or rough ground always keep the bucket close to ground level This lowers the centre of gravity of the Loader and maximises stability The material may then be dumped into...

Page 35: ...that they are in good condition and firmly attached Start the auger turning in a clockwise direction by activating the AUX lever downwards Lower the auger by pushing the ARM lever forward If the groun...

Page 36: ...e safety chapter in this manual CAUTION Prior to commencing any digging operations check with the Local Authorities and the land owner that there are no buried services Power phone water gas sewage et...

Page 37: ...esel Engine 3 Adjust engine rpm using Lever 7 which can be adjusted to suit the operation and hydraulic requirements 4 Drive the loader into position then lower the loader main arms to position the bu...

Page 38: ...C S TO YOUR ATTACHMENT AND MACHINE WHEN NOT IN USE TO PREVENT DIRT ENTERING THE SYSTEM 1 Ensure Lever 3 is in neutral 2 Start the Engine and adjust the Engine RPM Lever 7 to suit the operation power y...

Page 39: ...ten and repair and required 4 Check the rotary hoe and cutting blades are in good condition 1 Ensure Lever 3 is in neutral 2 Start the Engine and adjust the Engine RPM Lever 7 to suit the operation po...

Page 40: ...the local working area and ensure no person other than the operator enters this zone whilst the machine s engine is running Keep the general working area clear of bystanders and other workers Loader o...

Page 41: ...KET BROOM SAFETY RULES Always Establish and maintain a minimum 4 meter 12 foot exclusion zone around the local working area and ensure no person other than the operator enters this zone whilst the mac...

Page 42: ...commences Install effective perimeter hoarding barricades 6ft high around the exclusion zone Wear respiratory and eye protection Never Place any article or body part under or in close proximity to the...

Page 43: ...by KANGA Loader operators For expert advice and quality service consult an expert repairer we recommend an authorised kanga repairer The owner should retain evidence that proper maintenance has been...

Page 44: ...ery Free of corrosion Good condition check indicator Safety Decals Legible All in place Engine Adequate crankcase oil level Check Air cleaner Filter No Leakage Fuel Adquate Fuel Level Drain water tap...

Page 45: ...and free of oil grease and debris Designate the effective maintenance work area using witches hats Never Rely solely on the machine hydraulics to keep the Arm elevated whilst carrying out maintenance...

Page 46: ...due The flashing will cease after a two hour operating period has passed Also displayed on the Instrument Panel on all Loaders are a Fuel Gauge a Charge Warning Light and an Oil Warning Light A Water...

Page 47: ...onment DONALDSON AIR FILTRATION Part Number L120682 Element Only The pre cleaner bowl should be emptied out and when machine is working in dusty conditions every 8 hours of operation Replace the air f...

Page 48: ...oughly dry do not use compressed air or you could damage the filter re install or replace element if required with part number DL 001253 4 Lubricate the filter bowl o ring with motor oil and tighten b...

Page 49: ...d Fill Level Inspect all hydraulic hoses tubes fittings valves and rams for leaks and damage Tighten loose fittings and replace damaged components Check all three pressure settings every 200 hours see...

Page 50: ...ram s stroke The pressure should be set at 207 bar 3 000 PSI for the Petrol models and 220 bar 3 200 PSI for Diesel Models NOTE If adjustment is necessary slacken off the lock nut on the main pressure...

Page 51: ...pensator 2 to the A port and to the trencher motor NOTE If the flow control valve 1 is fully closed all flow is directed to the trencher motor and no oil can flow to the drive motors no regulating occ...

Page 52: ...ard The pressure should be set at 69 76 bar 1000 1100 PSI on all models Sequence Valve 4 Setting Flow Control Valve 1 fully closed turned clockwise Aux Lever 3 on main control valve up trencher chain...

Page 53: ...ith the Loader is maintenance free An indicator at the top of the battery displays its condition according to a displayed colour Ensure that the terminals are tight and that covers and battery leads a...

Page 54: ...ilure Thoroughly inspect all pivot pins and bushes for wear and damage at an interval of 200 operating hours Part No 0K10800 Part No 0K10903 0K10700 PIN A 44MM KIT x 2 0K10800 PIN B 51MM KIT x 3 0K108...

Page 55: ...r 0K14206 NUTS WHEEL 7 16 UNF Part Number FA 000530 STUD WHL 7 16 KNOCK IN Part Number DL 000458 Visually check tyres on a daily basis and check tyre pressure every 50 operating hours and check for we...

Page 56: ...000191 DECAL LOADER AUSTRALIAN MADE L118565 10 2 DE 000192 DECAL LOADER TIE DOWN L118563 11 1 DE 000736 DECAL DW625 MODEL LH SIDE 12 2 DE 000239 DECAL LOADER SWL 250 550 L118579 13 2 DE 000733 DECAL...

Page 57: ...550 10 1 DE 000191 DECAL LOADER AUSTRALIAN MADE L118565 11 2 DE 000192 DECAL LOADER TIE DOWN L118563 12 1 DE 000737 PW628 MODEL LH SIDE 13 2 DE 000221 DECAL POWERED BY KUBOTA L118646 14 2 DE 000733 DE...

Page 58: ...R LPG DE 000276 2 20 COMMON LOADER P DL 000993 1 21 21 11 20 10 5 4 15 8 9 1 10 19 2 16 6 13 3 14 17 12 17 7 18 17 ITEM QTY PART NUMBER DESCRIPTION KMN 1 1 DE 000046 DECAL DIAL 1100 SMALL 90MM x 35MM...

Page 59: ...59 THIS PAGE IS INTENTIONALLY BLANK...

Page 60: ...A A A A A VALVE CLEARENCE DIESEL A FAN BELT DIESEL I I I I I R I I I I R I I I I R HYDRAULIC HOSE TUBE I I I I I I I I I I I I I I I I HYDRAULIC FLUID ISO68 I I I I I I I I I I R I I I I I HYDRAULIC R...

Page 61: ...ERMEDIATE SERVICE MINOR SERVICE MAJOR SERVICE MODEL 600Hr 700Hr 800Hr 900Hr 1000Hr Mid Range DATE DATE DATE DATE DATE S E R V I C E S T A M P S E R V I C E S T A M P S E R V I C E S T A M P S E R V I...

Page 62: ...S T A M P S E R V I C E S T A M P S E R V I C E S T A M P S E R V I C E S T A M P S E R V I C E S T A M P S E R V I C E S T A M P S E R V I C E S T A M P MAINTENANCE SCHEDULE MID RANGE LOADER Continue...

Page 63: ...4 2500mm 98 4 B Height to Hinge Pin 1855mm 73 1855mm 73 C Overall Height 1340mm 52 8 1340mm 52 8 D Overall Length With Bucket 2200mm 86 6 2200mm 86 6 E Overall Wheel Width 1030mm 40 6 1030mm 40 6 F B...

Page 64: ...64 DIMENSIONS MID RANGE LOADER...

Page 65: ...to proper setting Contact service Agent Excessive oil leak past lift cylinder piston seal Repair or replace cylinder as necessary Arm will not lower Hydraulic oil system low Check oil and replenish a...

Page 66: ...or coupling Repair or replace as necessary Worn or chipped pump gears Replace pump gears as necessary Control rod or lever broken or disconnected Repair or replace control rod or lever Hydraulic line...

Page 67: ...ocked line Remove line and remove any obstructions or replace line as necessary Binding drive motor s Repair or replace motor s as necessary Relief valve setting Adjust relief valve DRIVE SYSTEM AUXIL...

Page 68: ...petrol Remove spark plug and crank Engine cranks but not fires No fuel in tank Refill fuel tank Spark plug fouled petrol engines Check spark plug gap and clean or replace spark plug Dirty fuel filter...

Page 69: ......

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