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Page 31

If using larger bore tubing when performing pressure tests:

Push ‘orange’ tube over the rim of the spigot to ensure a gas tight seal.

This may not produce a gas tight seal.

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Summary of Contents for 456

Page 1: ...KANE456 Flue Gas Analyser with direct CO2 measurement Stock No 19738 2 February 2017 Kane International Ltd...

Page 2: ...OUR FUNCTION BUTTONS 10 11 4 USING THE ANALYSER 12 21 4 1 COMBUSTION TEST 12 14 4 2 COMMISSIONING TEST 15 4 3 PRESSURE TEMPERATURE TESTS 16 17 4 4 LET BY AND TIGHTNESS 18 4 5 ROOM CO TEST 20 4 6 KANE4...

Page 3: ...2 2 RETURNING YOUR ANALYSER TO KANE 42 12 3 WHERE TO SEND YOUR ANALYSER 43 13 COLD WEATHER PRECAUTIONS 43 14 ANALYSER SPECIFICATION 44 45 15 ELECTROMAGNETIC COMPATIBILITY 46 16 END OF LIFE DISPOSAL 46...

Page 4: ...and is supplied with a flue probe with integral temperature sensor A low flow detection system warns of low flow and switches the pump off This also helps to prevent water ingress from overfilled wate...

Page 5: ...T FEATURES Battery Compartment behind rubber cover Tasklight and infra red emitter Function buttons x 4 Rotary Switch Battery Charging indicator Water Trap Particle Filter Enter Menu controls Scroll u...

Page 6: ...Page 6...

Page 7: ...ective rubber cover Switch the analyser on and check that the analyser s time and date are correct To reset see USING THE MENU Section 5 Charging NiMH Batteries Ensure that you use the correct charger...

Page 8: ...onnect the flue probe s temperature plug to the T1 socket check the plug s orientation is correct see Page 6 2 1 FRESH AIR PURGE Position the flue probe in fresh air then press The analyser s pump sta...

Page 9: ...strument This analyser must only be used in well ventilated locations by trained and competent persons after due consideration of all the potential hazards Users of portable gas detectors are recommen...

Page 10: ...e measured temperature from the inlet probe will be used as the inlet temperature If an inlet temperature probe is not connected to the analyser during countdown the measured temperature from the flue...

Page 11: ...ay shows CAL ZERO Always disconnect the pressure hose before zeroing Printing Data Press and quickly release to start the analyser printing The analyser displays a series of bars until this is complet...

Page 12: ...are stable The rotary switch can be used to display the following information RATIO Display NAT GAS Fuel type can be changed via Menu R 0 0008 CO CO2 ratio CO 52p Carbon monoxide ppm CO2 6 3 Carbon d...

Page 13: ...r send to PC via optional Wireless module Hold for 2 seconds to log a full combustion report AUX display P 0 00 The AUX auxillary display can be customised via MENU SCREEN AUX R 0 0008 The parameters...

Page 14: ...ne Press to select this line The side lights will flash Use or to scroll or change the Log No If only one report is logged number will not change Press to confirm a Log No The side lights will stop fl...

Page 15: ...the RATIO CO and CO2 levels are measured These levels must be as per manufacturers instruction Where manufacturers instructions are not available the CO must be less than 350 ppm and the RATIO must be...

Page 16: ...turn Temp T 34 9C Differential Temp Press to print a full pressure test or send to PC via optional Wireless module Hold for 2 seconds to log a pressure report Viewing printing a logged pressure temp t...

Page 17: ...Page 17 If using larger bore tubing when performing pressure tests Push orange tube over the rim of the spigot to ensure a gas tight seal This may not produce a gas tight seal...

Page 18: ...ically stored in the memory PR1 10 15m Pressure at start of let by test PR2 10 15m Real time pressure reading TIME 59 Let by default time is 1 minute Can be changed via Menu If the let by test fails s...

Page 19: ...sure at end of tightness test PRINT Press to print the complete test Viewing printing a logged Let by and Tightness test Select MENU REPORT TIGHTNESS VIEW Use or to select the log number to be printed...

Page 20: ...minute test with results stored every minute LIMIT 10ppm ALARM 30 ppm TYPE C SEALED APPLIANCE 15 minute test with results stored every minute LIMIT 10ppm ALARM 30 ppm TYPE B BOILER OPEN FLUE 15 minut...

Page 21: ...topped earlier the Room CO test will automatically end after the designated time The CO test series is automatically stored in the memory as a log number When completed the log can be printed immediat...

Page 22: ...select the line you want and the LEDs will start to flash Now use the keys to change the number the TEST number or the LOG number Press when you are happy with the changes The LEDs will stop flashing...

Page 23: ...12 23 59 CAL DUE ON 18 12 16 CAL DUE ON 18 12 16 CAL DUE ON 18 12 16 COMBUSTION COMMISSION TEST PRS TEMP FUEL TYPE NAT GAS PRS mbar 18 01 ANALYSER ZERO T1 o C 75 5 CO2 9 0 CO2 0 00 T2 o C 65 2 O2 5 1...

Page 24: ...11 TIME 12 25 27 CAL DUE ON 18 12 16 CAL DUE ON 18 12 16 CAL DUE ON 18 12 16 LET BY TEST PRS 1 mbar 10 80 ROOM CO ROOM CO PRS 2 mbar 10 78 SWEEP TEST TYPE C LET BY MINS 1 00 SEALED LIMIT 10ppm APPLIA...

Page 25: ...UR COMPANY NAME PHONE NUMBER HERE SERIAL NO 9876543210 LOG NO 01 DATE 19 01 16 TIME 09 46 53 CAL DUE ON 18 12 16 AUX FUEL TYPE LIGHT OIL CO2 0 53 CO n ppm 02 CO CO2 0 0000 O2 20 2 FLUE o C N F INLET o...

Page 26: ...ntered will be ignored MENU SETUP UNITS SCREEN REPORT SERVICE As you scroll up or down the side LEDs illuminate to point to the active line MAIN MENU SUB MENU OPTIONS COMMENTS SETUP Language English S...

Page 27: ...ELLETS Fuel Origin UK N AMERICA FRANCE EFFICIENCY GROSS NET GROSS COND NET COND PRESSURE See next table below GAS ppm ppm n TEMP C F O2 REF Up down to set value 3 default NOx CALC Up down to set value...

Page 28: ...n the side LEDs illuminate to point to the active line NOTE To EXIT the MENU at any time simply move the rotary switch to any position other than Menu Any changes that have not been entered will be ig...

Page 29: ...ou scroll up or down the side LEDs illuminate to point to the active line NOTE To EXIT the MENU at any time simply move the rotary switch to any position other than Menu Any changes that have not been...

Page 30: ...he flow temperature sensor T2 21 3C Use the T2 connection for the return temperature sensor T 0 0C Real time temperature difference The standard printout for this mode is as follows KANE456 SW19392 V0...

Page 31: ...Page 31 If using larger bore tubing when performing pressure tests Push orange tube over the rim of the spigot to ensure a gas tight seal This may not produce a gas tight seal...

Page 32: ...lar Do not exceed the flue probe s maximum temperature 600o C Do not exceed the analyser s internal temperature operating range Do not put the analyser on a hot surface Do not exceed the water trap s...

Page 33: ...s not respond to flue gas Particle filter blocked Probe or tubing blocked Pump not working or damaged with contaminants Net temperature or Efficiency calculation incorrect Ambient temperature set wron...

Page 34: ...esh air purge on a KANE456 From first switch on if cold more than 5o C from the temperature at which calibrated 90 secs From first switch on if warm within 5o C of the temperature at which calibrated...

Page 35: ...when it s time to Service Calibrate Recertify Our new simple online booking in procedure ensures you receive the fastest turnaround times possible Easy access to your analyser s calibration certificat...

Page 36: ...Page 36 An out of calibration analyser may mean your combustion reports are invalid...

Page 37: ...e it must be registered To register click If you have already registered click to sign in From your dashboard click for the analyser you wish to organise Service Recertification then click follow our...

Page 38: ...Page 38 2 Book your service recertification order any additional spare parts you need 3 Once happy with your order just confirm pay...

Page 39: ...Page 39 4 See your order print out the return to Kane label Don t forget to put the label on your package and send it to us...

Page 40: ...COUNT THE REASONS WHY ON ONE HAND 1 Fixed prices ensure you know the full cost of ownership before you buy 2 Flue Gas Analysers will drift out of calibration over time only Kane can adjust them back...

Page 41: ...red CO CO2 O2 sensors pump battery Parts not included are optionally fitted toxic cells cases probes All internal tubing water trap particle chemical filters Recertifying to national standards issuing...

Page 42: ...tably sized box approx 45cm x 20cm x 23cm When only returning an analyser use a container as big as a shoe box pack out empty space with newspaper Before sealing your package please ensure you followe...

Page 43: ...warm room the next morning Condensation may form which can affect the analyser s performance cause permanent damage Electrochemical sensors used in flue gas anlysers can be affected by condensation o...

Page 44: ...ficiency Net or Gross 2 0 99 9 0 1 1 0 reading Efficiency High C 2 0 119 9 0 1 1 0 reading Excess Air 2 0 250 0 1 0 2 reading CO CO2 ratio 2 0 0 999 0 0001 5 reading Pressure differential Nominal rang...

Page 45: ...AA cells Chargers optional 220v charger for NiMH batteries only 12v in vehicle charger for NiMH batteries only Dimensions Weight Handset Probe 0 8kg handset with protective rubber cover 200 x 45 x 90m...

Page 46: ...terference or switch off if possible the offending equipment during your test At the time of writing this manual January 2016 Kane International Ltd are not aware of any field based situation where su...

Page 47: ...of 0 3 A The chargers output voltage is 9 V dc at a maximum of 0 66A The charger has no user serviceable components Only a correctly specified and rated charger must be used with the KANE456 d The KAN...

Page 48: ...mended that the analyser is given the protection of a carry case during transportation it is not required for normal operation k The KANE456 has an initial start up delay following switch on of betwee...

Page 49: ...iquid or solid fuels Detailed instructions regarding the changing of the filter and the emptying of the water trap are given in Section 2 of this manual m WARNING When using a KANE456 to test an appli...

Page 50: ...ured temperature from the flue probe will be used as the inlet temperature If neither probe is connected during countdown the analyser s internal ambient temperature will be used as the inlet temperat...

Page 51: ...is recorded when each test is printed or stored Note When changing the batteries on the instrument the memory will store the date and time for up to one minute if outside this time it may be necessar...

Page 52: ...cy EfN Nett efficiency EfCN Nett condensing efficiency PO Pump off O2 Calculated oxygen greater than 18 so calculation is disabled N F Temperature input not fitted CAL Number of days left before recal...

Page 53: ...Page 53 ADDENDUM Instructions for KANE456 analysers fitted with optional Nitric Oxide NO sensors...

Page 54: ...can be customised via MENU SCREEN AUX R 0 0008 The parameters displayed on lines 1 2 3 4 5 and 6 can be set by the user CO 52p They remain the AUX parameters until changed by the user CO2 6 3 NO 100p...

Page 55: ...the display parameter for all four lines and then EXIT Rotate the dial from MENU to AUX to display all your chosen settings PRINTING and STORING The NO reading are printed and stored in the same way...

Page 56: ...56 NITRIC OXIDE SENSOR SPECIFICATION Gas Measurement Resolution Accuracy Range Nitric Oxide NO 1ppm 2ppm 30ppm 1 5ppm 100ppm 1 5 reading 100ppm 0 to 100 ppm Overrange to 1500 ppm 1 Using dry gases at...

Page 57: ...L7 1GF Your Details Name Job Title Company Name Company Address 1 Address 2 Town City County Postcode Country Phone Number Fax Number Mobile Number Email Address Product Details Note Proof of Purchase...

Page 58: ...Testo Anton Telegan TPI Other Which magazines do you read Registered Gas Engineer Gas Installer P H P I P H A M News Heating Ventilating Plumbing Heating Plumbing Monthly Your feedback is important to...

Page 59: ...Page 59...

Page 60: ...r buying this analyser Before use please register on our website www kane co uk Scan the QR code to go directly to Register your Product on line or complete detach and return the Product Registration...

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