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19

POSSIBLE FAILURES AND SOLUTIONS

Typical failures

Possible reason

Solution

Engine does not

start

Engine starting swich set 

to OFF position

Set the engine starting 

switch to ON

No fuel

Add fuel

Low-quality or dirty fuel is in

engine

Change the fuel

Low engine power / 

heavy starting

Dirt in fuel tank

Clean the fuel tank

Air filter is dirty

Clean the air filter

Water or air in the fuel line

Pump the fuel line

Engine is overheated

Cooling fins are dirty

Clean the cooling fins

Air filter is dirty

Clean the air filter

No voltage while

engine is working

Circuit breaker is active

Turn on the circuit breaker

Connected cables are 

corrupted

Check the cables;

if using extension cord, 

change it

Plugged device failure

Try to connect other devices

Connected devices

are not working

while generator is

running

Generator is overloaded

Unplug some devices to 

reduce load

Short circuit occurred in one 

of the devices connected

Unplug that device to restore 

the stability of a system

Air filter is dirty

Clean the air filter

Repetitions of an engine are 

lower than nominal

Contact the service center

Summary of Contents for KS 6100HDE

Page 1: ...Diesel Generator Please read this manual carefully before use Owner s manual KS 6100HDE KS 8100HDE KS 8100HDE 1 3 ATSR KS 9100HDE 1 3 ATSR KS9200HDES 1 3ATSR ENG ...

Page 2: ... _ _ _ _ _ __ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _17 12 Air filter maintenance _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _18 13 Fuel filter technical maintenance _ _ _ _____________19 14 Accumulator maintenance___________________19 13 Generators storage _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 20 14 Possible failures and solutions _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 21 15 Average power usage _ _ _ _ _ _ _ _...

Page 3: ... Pictures and photos of the product may vary from its actual appearance At the end of this manual You may find contact information which you are free to use in case of any issues occurrence Alldata specifiedinthisoperationmanualisthemostuptodateforthemoment of its publishing In order to provide equipment integrity and avoid any possible injuries we strongly recommendYou to carefully read this manu...

Page 4: ...en working with power cables Immediately replace it in case of damage as damaged wire increases the risk of electric shock All connecting the generator to the network must be made by certified electrician in accordance with all electrical rules and regulations Connect the generator to the protective ground before operation Do not connect or disconnect a generator to electricity consumers which are...

Page 5: ...e operating make sure that the generator is on a flat level surface and the engine switch is set to Off Keep the generator dry well ventilated place if you are not using it Check the connection of moving parts no damaged parts that affect the operation of the generator If the generator is damaged remove them before using For repair and maintenance use only recommended oil fuel Using other lubrican...

Page 6: ...ncy switch engine 9 Maintenance panel Pic 1 Manufacturer reserves the right to make changes and or improvements in design components set and technical attributes without notice and without incurring obligation The pictures in this manual are schematical and may not match the parameters of original product IMPORTANT 1 9 2 3 5 4 8 6 7 ...

Page 7: ...l 7mdistance dB 96 96 96 Power output V А 12 8 3 12 8 3 12 8 3 Engine model KS 450HD KS 480HD KS 480HD Engine type 4 stroke diesel 4 stroke diesel 4 stroke diesel Engine power hp 12 0 14 0 14 0 Crank case volume cm3 1 65 1 65 1 65 Enginecylindervolumecm3 418 456 456 Power output controller AVR AVR AVR Engine start manual electric manual electric manual electric Dimensions L W H mm 765 530 630 765 ...

Page 8: ... workinghours Noiselevel 7mdistance dB 96 72 Power output V А 12 8 3 12 8 3 Engine model KS 510HD KS 510HD Engine type 4 stroke diesel 4 stroke diesel Engine power hp 18 0 18 0 Crank case volume cm3 1 65 1 65 Enginecylindervolumecm3 498 498 Power output controller AVR AVR Engine start manual electric manual electric Dimensions L W H mm 765 530 630 950 550 880 The diameter of the frame 32 mm round ...

Page 9: ...g currents when choosing a generator Most electric tools have starting current ratio 2 3 This means that when you turn such tools required generator power have 2 3 times more power load The biggest factor of inrush current have such consumers as compressors pumps washing machines BEFORE STARTING Check the fuel level 1 Remove the fuel tank cap and check the fuel level 2 Fill fuel to the level of th...

Page 10: ...IMPORTANT MAITENANCE PANEL Pic 3 1 Engine start 2 Oil level indicator 3 LED display V voltage Hz frequency T1 current time since the last start T2 total time since the commissioning Voltmeter for KS 6000D model 4 Circuit breaker 5 DC breaker 6 Direct current sockets 12V 7 Grounding 8 Sockets 1 2 3 4 5 6 7 8 OIL LEVEL INDICATOR ENGINE START 230V 16A 230V 32A 12V 8 3A VOLTS FREQUENCY WORKING TOTAL H...

Page 11: ... which is under decompressor lever Pic 5 push the decompressor at the top of cylinder head to reducepressureinthecylinderandreliefextension Vigorouslypullstarterhandleandstarttheengine Do not let a sharp return to starter motor To avoid starter damage return it to the originalpositioncarefully After three minutes of the generator work switch machine protection Emergency switch intheupperpositionON...

Page 12: ...nectthepositiveterminalofthebattery TurnthemotorsafetyswitchtoONposition SetthekeytoONposition TurnthekeyclockwisetoSTARTposition After the engine launch release the key and it will automatically return to ON position Iftheenginedoesn tstartafterkeepingthekeyinSTARTpositionfor10seconds wait 15secondsbeforetryingstartagain Thebatterycandischargeaftercontinuouswork oflaunchenginesystem Leavethekeyin...

Page 13: ...ternator to be cooled 3 Incaseofmanualstart settheengineswitchtoOFFposition 4 Incaseofelectricstart turnthekeytoOFFposition 5 For all types of diesel generators there is an emergency stop lever for the engine Use it in case of emergency only Commissioning Thefirst20hoursofgeneratorworkpleasecomplythefollowingrequirements 1 During commissioning do not connect the load which power exceeds 50 of the ...

Page 14: ...mance of regular maintenance works the manufacturer bears no responsibility for such damages Such damages are also Damages occurred as a result of using non original spare parts Corrosion damages and other results of improper equipment storage Damages occures as a result of maintenance performance by inexperienced and unauthorized specialists Manual compliance Technical maintenance operation and K...

Page 15: ...erformance characteristics and is a major attribute defining its service life Use oils designed for four stroke cycle vehicle engines sincesuchoilscontaincleaningadditives whichcomplyorevenexceed SE standards according to API classification or equivalent In general the engine is recommended to run with motor oils of SAE10W 30 viscosity level Motor oils with other viscosity levels may be used only ...

Page 16: ... is set on flat level surface 2 Place a drain oil holding tank under the engine 3 Turn the drain cap located under the oil depth gage cap in the engine by means of a 10mm hexagon spanner 4 Wait till the oil drains 5 By means of a funnel pour the advanced purification engine oil to the crankcase The funnel is not included Oil level after filling has to be close to the upper part of oil filler 6 Put...

Page 17: ... time to time and clean any contaminations Regular air filter maintenance is necessary to maintain sufficient carburetorairinflow Theairfiltershouldbecleanedmoreoftenwhen using generator in dusty conditions Pic8 Neverruntheenginewiththeairfilterremovedorwithoutthe filter Otherwisedirtanddustleadtorapidbreakageofengine parts Failureinthiscasewillnotberepaired IMPORTANT ATTENTION DANGER Air filter ...

Page 18: ...elfueltocleanthefilter 4 Putthefilterbacktothefueltank Thefuelfilterinthefuelsupplypipeline Thisfilterhastobereplacedevery100operatinghours It slocatedunderthefueltank onthefuelhosethroughwhichfuelenterstheenginefromthetank Toreplaceit 1 Loosenthemetalhoseclamps locatednexttothefuelvalvetodrainthefuel 2 Drainthefueltosomespecialvolume 3 Loosenmetalstaplesonbothsidesofthefuelfilter 4 Removethefilte...

Page 19: ...ual starter until you feel light resistance so that the intake and exhaust valves are closed Remove the negative terminal of the battery for the electric start models Clean generator from dirt and dust When starting the generator after long storage follow all procedures in reverse order GENERATOR STORAGE Storage room has to be dry and free from dust deposits Storage room also has to be locked away...

Page 20: ... dirty Clean the cooling fins Air filter is dirty Clean the air filter No voltage while engine is working Circuit breaker is active Turn on the circuit breaker Connected cables are corrupted Check the cables if using extension cord change it Plugged device failure Try to connect other devices Connected devices are not working while generator is running Generator is overloaded Unplug some devices t...

Page 21: ...Radio 50 250 TV set 100 400 Refrigerator 100 150 Oven 1000 2000 Freezer 100 400 Drill 400 800 Hammer drill 600 1400 Grinding machine 300 1100 Circular saw 750 1600 Electro planer 400 1000 Electro jigsaw 250 700 Angle grinder 650 2200 Compressor 750 3000 Water pump 750 3900 Electric sawing machine 1800 4000 High pressure machine 2000 4000 Electric lawn 750 3000 Air conditioner 1000 5000 Electric po...

Page 22: ... Also warrantydoesnotcover themalfunctionofautomaticgeneratorvoltageregulatorasaresultofimproper operation malfunctions caused by fuel or cooling system contamination wear parts belts rubber sealers spark plugs nozzles clutch springs roller guidance pulleys cords manual starters chucking devices collet holders removable accumulators filtering and safety elements oil removable devices fittings kniv...

Page 23: ...22 ...

Page 24: ...CONTACTS Germany ks power de info dimaxgroup de Poland ks power pl info pl dimaxgroup de Ukraine ks power com ua sales ks power com ua ...

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