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120 Volts AC

Compressed Air or Inert Gas

Air Hose

Air Cooled Handle

Cold Air

Spanner Nut

Stainless Steel Heating Element

Welding Rod

Heating Chamber

Direction

Preheat for Base Material

Welding Tip or Tool

Threaded Nozzle

Hot Air

Inner Barrel

Outer Barrel

3

TYPES OF KAMWELD PLASTIC WELDERS:     

There are two basic types of Kamweld plastic welders. The 

first operates on standard compressed air supply, available 

in most shops, or on bottled inert gas. Models 41-HT, 42-TM, 

43-HS and 44-A-W use compressed air.  The second type 

of welder is self-contained with a built-in air compressor. 

Models 46-RW and 47-RW are self-contained units.  Inert gas 

CANNOT BE USED.  These portable units are for use in the 

field or in the shops, both indoors and outdoors.  

WELDING TEMPERATURE: 

Most thermoplastics are weldable between 572ºF and 752ºF 

(300 ºC and 400 ºC) when hand welding, using the models 

such as KR and KRL or hi-speed welding, using tips such as 

the KS-1-8 or KS-2C. The temperature is closely controlled by 

selecting the proper heating element and by changing the 

amount of air or inert gas by flow.   

Most thermoplastic materials such as PVC (Polyvinyl Chlo-

ride), PE (Polyethylene), PP (Polypropylene), PS (Polystyrene), 

Acrylics, some blends of ABS (Acrylic-Butadiene, Styrene), PC 

(Polycarbonates) and others can be welded.  In welding PE 

(Polyethylene) an inert gas (such as dry Nitrogen or Argon) 

MUST be used. In most cases, it is not practical to weld mate-

rials any thinner than 1/8” thick, because of heat distortion. 

In some cases, materials as thin as 1/18” can be welded if 

supported underneath the joint while welding. Doing so will 

prevent heat distortion.  

Summary of Contents for PLASTICS Welding Equipment

Page 1: ...eld The Best in Plastic Welding The Original PLASTIC WELDERS Made in the U S A Kamweld The Best in Plastic Welding Operating and Maintenance Instructions for KAMWELD PLASTICS Welding Equipment REV 022...

Page 2: ...mperatures 3 Parts of a Welder 3 Kamweld Plastics Welders Models 4 How to Set Up a Welder 5 Temperature Chart 6 How to Disconnect the Welder 6 How to Change Heating Elements 6 How to Disassemble the H...

Page 3: ...ops both indoors and outdoors WELDING TEMPERATURE Most thermoplastics are weldable between 572 F and 752 F 300 C and 400 C when hand welding using the models such as KR and KRL or hi speed welding usi...

Page 4: ...stics with speeds up to 60 1 524 mm per minute depending on the diameter of the rod The standard stainless steel heating element is rated at 600 watts It oper ates on shop air or insert gas MODEL 44 A...

Page 5: ...chart on the following page It is essential that either air or inert gas flows through the welder at all times from warming up to cooling off to prevent burn out of the heating element and or further...

Page 6: ...ement reverse the above procedure Turn the element clockwise about 1 turns while pushing the wire gently back into the handle This prevents kinking of the wire dur ring reinstallation To reinstall the...

Page 7: ...in a poor weld 3 Clamp one of the beveled pieces flat on a work bench with the bevel pointed upward Place the other pieces so that the beveled edges face each other Install the tacker tip Hold the we...

Page 8: ...ain enough pressure on the rod so that the softened end of the rod presses into the softened surface of the material Flow lines see Figure 3a will appear on sides of the rod A small wave of softened m...

Page 9: ...8 When the weld is completed cut the rod off close to the base material with a knife or a pair of cutting pliers Inside Corner Welds Outside Corner Welds Double V Butt Welds Edge Welds Single V Butt W...

Page 10: ...faster and more uniform operation Once started the rod is fed automatically into the preheating tube by the motion of the welder being pulled along the joint The Kamweld high speed tools automatically...

Page 11: ...b Bring the welder quickly to an upright position and push down hard with the point of the shoe This action cuts the rod at the end of the weld The remaining rod is pulled out of the tube by hand see...

Page 12: ...ts products or their suitability or fitness for a particular purpose or use Kamweld shall not be held liable for any damage to person or property resulting from any breach of this warranty nor be resp...

Page 13: ...thermoplastics 1 4 round rod KST 2 For triangular PVC rod equivalent to 3 16 KST 2C For triangular polypropylene rod equivalent to 3 16 KST 3 For triangular PVC rod equivalent to 1 4 KST 3C For trian...

Page 14: ...T and model 42 TM KHAG The KAMWELD Hot Air Gun is supplied complete with an air regulator and pressure gauge a 2 long 5 8 diameter stainless steel flanged round tip with check nut and 5 of insulated c...

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