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TECHNICAL DESCRIPTION MULTICAL

401

5512-091 GB/02.2008/Rev. J1

Diagram 1: MULTICAL

401 typical accuracy compared with EN 1434-1.

2.5

Materials

Wetted parts

Housing, gland

Enkotal (alpha brass)

Housing, flange

RG5204 (red brass)

Transducer

AISI 316

Gaskets

EPDM

Measuring pipe

PES 30% GF

Reflectors

AISI 304

Flow sensor housing

Top/wall fittings

PC + 20% glass

Calculator housing

Top

Base

ABS with TPE gaskets (thermoplastic elastomer)

Internal cover

Flow sensor cable

Silicone cable with internal teflon insulation

MULTICAL

401 q

1.5 m³/h @

ΔΘ

30K

-6,0

-4,0

-2,0

0,0

2,0

4,0

6,0

0,01

0,10

1,00

10,00

q [m³/h]

Tol [%]

Ec+Et+Ef (EN)
Ec+Et+Ef (Typ)

Summary of Contents for MULTICAL 401

Page 1: ...Technical Description MULTICAL 401 Kamstrup A S Industrivej 28 Stilling DK 8660 Skanderborg TEL 45 89 93 10 00 FAX 45 89 93 10 01 info kamstrup com www kamstrup com...

Page 2: ...TECHNICAL DESCRIPTION MULTICAL 401 5512 091 GB 02 2008 Rev J1 2...

Page 3: ...18 4 Dimentional sketches 19 5 Pressure loss 22 6 Installation 23 6 1 Installation requirements 23 6 2 Installation angle for MULTICAL 401 24 6 3 Straight inlet 25 6 4 Installation examples 25 7 The c...

Page 4: ...11 2 Data pulse inputs 66 0R 49 11 3 M Bus EN 1434 EN 13757 pulse inputs 66 0P 49 11 4 Radio 66 0U 50 11 5 Radio 66 0W 51 12 Data communication 52 12 1 Optical reading 52 12 2 Optical data reading 52...

Page 5: ...TECHNICAL DESCRIPTION MULTICAL 401 5512 091 GB 02 2008 Rev J1 5 16 Trouble shooting 71 17 Disposal 72 18 Documents 73...

Page 6: ...TECHNICAL DESCRIPTION MULTICAL 401 5512 091 GB 02 2008 Rev J1 6...

Page 7: ...onverted into flow quantity and thereby also volume The temperatures in flow and return pipes are measured by accurately matched Pt500 or Pt100 sensors according to EN 60751 MULTICAL 401 is delivered...

Page 8: ...lid of the supply unit can be opened without breaking the verification 4 Supply Battery 24 VAC or 230 VAC Can be replaced without breaking the verification 5 Case for electronics unit 6 Screws for br...

Page 9: ...ection to flow sensor Length Type number m3 h m3 h l h l h bar mm 66 W Vx xx1 xxx qp 0 6 qs 1 2 6 3 0 04 G B 110 66 W Vx xx4 xxx qp 1 5 qs 3 0 15 3 0 25 G B 110 66 Wx xx5 xxx qp 1 5 qs 3 0 15 3 0 25 G...

Page 10: ...eets EN 1434 class A 2 3 Mechanical data Metrological class 2 or 3 Environmental class Meets EN 1434 class A Ambient temperature 0 55 C indoor installation Protection class IP54 Medium temperature 15...

Page 11: ...4 red brass Transducer AISI 316 Gaskets EPDM Measuring pipe PES 30 GF Reflectors AISI 304 Flow sensor housing Top wall fittings PC 20 glass Calculator housing Top PC Base ABS with TPE gaskets thermopl...

Page 12: ...umber 66 W X Flow sensor The type number of the flow sensor cannot be changed after programming at the factory 3 2 PROG Total prog A B CCC 3 3 CONFIG Partial prog DD E FF GG 3 4 DATA Partial prog Cust...

Page 13: ...sor set with 1 5 m cable F Short direct sensor set with 3 0 m cable G Flow sensor qp m3 h Connection Length mm 0 6 G B R 110 1 1 5 G B R 110 4 1 5 G B R 165 only Pt500 5 1 5 G1B R 130 7 1 5 G1B R 190...

Page 14: ...kets PN16 Size Type no 2 pcs DN15 R x G 65 61 321 DN20 R x G1 65 61 322 DN25 R1 x G5 4 65 61 313 DN40 R1 x G2 65 61 315 Gaskets Size Type no Size Type no G 2210 061 DN20 2210 147 G1 2210 062 DN25 2210...

Page 15: ...decimals on the display CCC no kWh MWh GJ m l h m h kW qp m h Type 66 Wx xxX xxx 116 0 3 2 2 0 1 0 6 1 119 0 3 2 2 0 1 1 5 4 5 7 9 136 0 3 2 2 0 1 3 0 A B 151 2 1 1 0 1 3 5 D 137 2 1 1 0 1 6 0 F G 178...

Page 16: ...6 18 19 21 23 24 25 26 27 55 57 58 69 80 13 15 17 20 22 VA A A A C VB B B B D Reading date 1 A A A A Energy B B B B Volume 1 C C Yearly peak power 1 C C Yearly peak flow 1 D Reading date 2 D D E D Ene...

Page 17: ...Max input GG Max input Pre counter l pulse Measuring unit and decimal point 00 OFF 00 OFF 01 50 m h 01 50 m h 1 100 m a m b 000000 0 02 25 m h 02 25 m h 2 50 m a m b 000000 0 03 12 m h 03 12 m h 4 25...

Page 18: ...umber S N Target date MM 1 12 and DD 1 28 06 01 1 june TL2 5 digits 0 TL3 5 digits 0 Peak average time 1 120 min 60 min Date time YY MM DD hh mm ss Telephone number 1 Max 12 Telephone number 2 Max 12...

Page 19: ...and G1 thread connection Thread L M H2 A B1 B2 H1 Approx weight kg G 110 L 2 92 5 10 5 42 35 47 5 1 4 G1 qp 1 5 130 L 2 92 5 20 5 42 35 47 5 1 5 G1 qp 3 0 130 L 2 92 5 20 5 42 35 47 5 1 4 G 165 L 2 9...

Page 20: ...091 GB 02 2008 Rev J1 20 Figure 4 Flow sensor with G5 4 and G2 thread connection Thread L M H2 A B1 B2 Approx weight kg G5 4 260 L 2 92 5 17 42 22 2 9 G2 300 L 2 92 5 21 48 31 5 1 Table 3 Weight inclu...

Page 21: ...th DN25 to DN50 flange connection Nom Bolts Approx weight diameter L M H2 D H k Number Thread d2 kg DN25 260 L 2 92 5 115 106 85 4 M12 14 5 6 DN40 300 L 2 92 5 150 136 110 4 M16 18 8 9 DN50 270 155 92...

Page 22: ...unctions as pressure reducing equipment The pressure loss in a meter increases by the square of the flow and can be stated as p kv Q where Q volume flow rate m h kv volume flow rate at 1 bar pressure...

Page 23: ...1 5 25 bar for flange meters EMC conditions MULTICAL 401 is intended for installation in residential houses as well as in light industrial environments and the meter is CE marked according to EN 1434...

Page 24: ...lt in depth G and G1 is required the flow sensor must be turned with the plastic case The plastic housing must not be turned upwards downwards and the calculator on the side MULTICAL 401 may be instal...

Page 25: ...e the flow sensor is recommended Meter size Recommended DN15 DN50 qp 0 6 qp 15 Min 5 x DN inlet For general information concerning installation see CEN rapport DS CEN CR 13582 Heat meter installation...

Page 26: ...TECHNICAL DESCRIPTION MULTICAL 401 5512 091 GB 02 2008 Rev J1 26 Figure 12 Flange meter Figure 13 Wall mounted MULTICAL 401 Figure 14 Fastening the cable...

Page 27: ...st mode MULTICAL 401 runs through an integration sequence of 4 sec Through this sequence the water flow is measured at an average interval of 1 sec Flow and return temperatures are measured in the mid...

Page 28: ...ted for the meter see section 3 3 1 Configuration of display The display in MULTICAL 401 includes both a main menu and a submenu In addition to accumulated thermal energy and accumulated volume the ma...

Page 29: ...he meter shows 000 info Figure 18 If one or more of below errors occur the sum of the information codes is shown E g a simultaneous error in both temperature sensors is shown as 012 info Info Descript...

Page 30: ...ion is combined with activating the front key or the internal verification button the following reset functions are obtained Action Function Reset front key Reset info Reset verification button Reset...

Page 31: ...itions are fulfilled the thermal energy used is accumulated in either TA2 or TA3 parallel to the main register Each tariff function has two connected tariff conditions TL2 and TL3 which are always use...

Page 32: ...the individual heat consumer s connection costs Furthermore this tariff form provides valuable statistical data when the utility evaluates new construction activities E 2 Flow controlled tariff When...

Page 33: ...in TA2 and main register t TL3 Counting in TA3 and main register Table 11 During set up of tariff limits TL3 must naturally be lower than TL2 as shown in below example with TL2 30 00 C and TL3 20 00 C...

Page 34: ...or the year 28113 297 39 94 53 C Average return temperature for the year 11003 297 39 36 99 C E 5 Return temperature tariff If the actual return temperature tR in C exceeds TL2 but is lower than TL3 t...

Page 35: ...measuring stability When the measurement current runs through the sensors a peak power of 0 2 mW is left in each sensor which corresponds to an average power of 1 W in normal mode or 5 W in fast mode...

Page 36: ...e are two main principles within ultrasonic flow measuring the transit time method and the Doppler method The Doppler method is based on the frequency shifting which is generated when sound is reflect...

Page 37: ...In connection with ultrasonic flow sensors the velocities 1 V og 2 V can be stated as F C V 1 and F C V 2 respectively where C is the velocity of sound in water By using above formula following is obt...

Page 38: ...versed MULTICAL 401 will not measure any flow The upper flow limit qs is according to EN 1434 the highest flow at which the flow sensor may operate for short periods of time 1 h day 200 h year without...

Page 39: ...mall bubbles or air in the water The risk of these factors affecting accuracy is reduced by maintaining a fair pressure in the installation In relation to above table the steam pressure at actual temp...

Page 40: ...1 113 608 113 995 114 382 114 768 115 155 40 115 541 115 927 116 313 116 699 117 085 117 470 117 856 118 241 118 627 119 012 50 119 397 119 782 120 167 120 552 120 936 121 321 121 705 122 090 122 474...

Page 41: ...4 937 646 848 648 758 650 667 652 576 80 654 484 656 392 658 299 660 205 662 111 664 017 665 921 667 826 669 729 671 632 90 673 535 675 437 677 338 679 239 681 139 683 038 684 937 686 836 688 734 690...

Page 42: ...cable sensor based on a 2 wire silicone cable and closed by a stainless steel tube with a diameter of 5 8 mm protecting the sensor element The steel tube is fitted in a sensor pocket that has an insi...

Page 43: ...and has a diameter of 4 mm at its end where the sensor element is placed Furthermore mounting can be made directly in many types of flow sensors which reduces the installation costs Figure 27 Figure...

Page 44: ...e upper part of the connection bracket and is easily replaced solely by using a screw driver The battery lifetime partly depends on the temperature that the battery is exposed to and partly if a fast...

Page 45: ...transient protection but includes no galvanic separation between input and output voltages The module is specially suited for installation together with a galvanically separated transformer e g type...

Page 46: ...RIPTION MULTICAL 401 5512 091 GB 02 2008 Rev J1 46 10 5 Mains supply cables MULTICAL 401 can be supplied with mains supply cables for either 24 V or for 230 V l 1 5 m Figure 33 Supply cable type 5000...

Page 47: ...he module comprises data connection which e g can be used for an external data plug designed for use with the hand held terminal MULTITERM or as a semi permanent PC connection The data connection is g...

Page 48: ...esponds to the consumption in the preceding 28 sec or 4 sec when the meters is configured to fast mode If the consumption is larger than 1 display resolution for each 28 sec the pulses are transmitted...

Page 49: ...tage level at logical 0 must be 0 5 V In addition the leak current in the output must be less than 1 A The pulse inputs can be configured for most cold water and hot water meters See section 3 3 3 FF...

Page 50: ...dentical with the ones described earlier The Kamstrup M Bus system is designed to meet the demands in the EN 1434 3 standard For further information see the Technical Description for Kamstrup s M Bus...

Page 51: ...N MULTICAL 401 5512 091 GB 02 2008 Rev J1 51 11 5 Radio 66 0W Radio module with connection plug for external antenna to increase the range Other functions are identical with the ones described earlier...

Page 52: ...further information on functions in the hand held terminal and programming software please refer to documentation for MULTITERM type 66 99 15X METERTOOL type 66 99 702 Functioning When the connected...

Page 53: ...Power Flow Peak power flow actual Info 7 ascii 7 ascii 7 ascii 7 ascii 7 ascii 7 ascii 7 ascii 7 ascii 7 ascii 7 ascii Req STANDARD DATA 2 2 Cust No TA2 TL2 TA3 TL3 In A In B ABCCC DDEFFGG Date 11 asc...

Page 54: ...7 2 mscomm1 InBufferCount 0 mscomm1 Output 1 Do While mscomm1 OutBufferCount 0 Handle Windows Events Loop Delay for 300 ms mscomm1 Settings 1200 E 7 2 mscomm1 InBufferCount 0 mscomm1 InputLen 1 strDa...

Page 55: ...of the temperature sensors The flow part can be verified as a separate unit if a 3 part verification is required STARTING UP 16 seconds must ellapse from start up to calibration in order to allow a t...

Page 56: ...on and the front key are activated at the same time an auto integration sequence starts in the meter see section 13 2 Auto integration To be able to operate the internal button and the test plug modul...

Page 57: ...er quantity applied or simulated during verification t is the difference between the flow and return temperatures tF tR No matter whether the verification is carried out with the sensors in liquid bat...

Page 58: ...ICAL Compact MCC and for MULTICAL 401 MC 401 Please note that the pulse values change for meters larger than qp 2 5 m3 h Figure 47 Supply 3 5 30 VDC 5 mA Stand by 1 mA Pulse 30 V 15 mA Puls duration 5...

Page 59: ...ered from Kamstrup A S 14 1 2 Installation of software Please check if the computer has min 20 MB free space on the hard disk e g by means of Windows File Manager Close all active Windows programs bef...

Page 60: ...data will be transmitted from the meter and shown on the monitor Figure 49 14 2 Programming It is important that you are familiar with all calculator functions before programming All necessary informa...

Page 61: ...Customer Retrieves stored customer settings from the database Save Customer Saves new customer settings in the database Print Certificate Starts printing test certificate Print Label Starts printing f...

Page 62: ...imultation of temperatures for the sensor inputs T1 T2 which together with volume simultation forms the basis of verification of the energy calculation The equipment is primarily designed for use in l...

Page 63: ...cally via relays controlled by the micro processor After testing the computer reads all registers in the calculator and compares the values with the calculated values Deviation determined for each tes...

Page 64: ...ime 14 3 9 Verification All necessary information can be transmitted directly from the calculator via serial data transmission which simplifies the verification Before test or verification can be star...

Page 65: ...TECHNICAL DESCRIPTION MULTICAL 401 5512 091 GB 02 2008 Rev J1 65...

Page 66: ...e disclosed by Kamstrup A S Data connection between the PC and MULTICAL 401 can be made either by means of a data cable type 66 99 108 or via verification equipment 66 99 385 Example Verification of a...

Page 67: ...elected DD E FF GG The meter s configuration no DD E FF GG indicates display reading tariff type and input output E E The required tariff is selected by means of E E g E 3 means cooling tariff whereas...

Page 68: ...which most often is the district heating company s billing date On target date all relevant registers are stored for later reading The format is MM DD where MM 1 12 and DD 1 28 Tariff limits The tari...

Page 69: ...ermany For further information on type approvals and verification please contact Kamstrup A S 27 01 22 52 145 04 02 PTB TS EN 1434 OIML R75 2002 15 2 CE marking MULTICAL 401 is CE marked in accordance...

Page 70: ...TECHNICAL DESCRIPTION MULTICAL 401 5512 091 GB 02 2008 Rev J1 70...

Page 71: ...Read info on the display Check the error indicated by the info code See section 7 4 If info 000 Check that the flow direction corresponds with the arrow on the flow sensor IF info 004 008 or 012 Chec...

Page 72: ...must not be exposed to mechanical impact and the lead in wires must not be short circuited during transport Subject Material Recommended destruction Lithium cells in MULTICAL 401 Lithium and Thionylc...

Page 73: ...2 091 GB 02 2008 Rev J1 73 18 Documents Danish English German Technical description 5512 090 5512 091 5512 248 Data sheet 5810 437 5810 438 5810 439 Installation guide 5512 107 5512 109 5512 112 Opera...

Page 74: ...TECHNICAL DESCRIPTION MULTICAL 401 5512 091 GB 02 2008 Rev J1 74...

Page 75: ...TECHNICAL DESCRIPTION MULTICAL 401 5512 091 GB 02 2008 Rev J1 75...

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